Product Description
Introducing the indispensable Internal Blowout Preventer (IBOP) for top drive systems-a cornerstone of safety in the drilling industry. Engineered for excellence, this device swiftly seals the drill string, curtailing the risk of uncontrolled fluid surges. As a frontline guardian, it stands resilient against kicks, blowouts, and environmental threats. Its formidable construction guarantees unwavering operational security, even in high-pressure, high-temperature (HPHT), and corrosive environments.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Reach out to us for a tailored quotation
Function:Dual-Activation System:
Hydraulic Activation: Taps into rig hydraulic power, achieving full closure in under 3 seconds, a critical feature for emergency responses to sudden wellbore pressure surges.
Mechanical Redundancy: Features a manual override option-whether via hand pump or wrench-operated backup-to ensure seamless functionality even if the hydraulic system falters.
Pressure Integrity:
Boasting a rating for 10,000-15,000 psi working pressure, adjustable to meet specific needs, with a 1.5:1 to 2:1 safety margin, aligning flawlessly with API Spec 16A standards.
Crafted from high-strength alloy steel (such as 4140/4145), heat-treated to ensure consistent hardness (HRC 26-34) and compliant with NACE MR0175 for sour service scenarios.
Advanced Sealing Mechanism:
Primary Metal Seal: Coated with tungsten carbide or stellite, these surfaces withstand the erosive forces of abrasive drilling fluids and high-velocity particles.
Secondary Elastomeric Seals: Employing high-performance polymers like HNBR and FFKM, these seals are rated for extreme temperatures, from -30°C to 200°C (-22°F to 392°F), ensuring steadfast reliability.
Flow Efficiency:
The full-bore design, with an ID ranging from 3-1/2" to 7-1/16", minimizes flow restrictions, preserving optimal mud circulation rates.
Innovatively engineered anti-swab/surge geometry reduces pressure fluctuations during tripping and connections, enhancing operational smoothness.
Operational Benefits
Rapid Well Control:
Seamlessly integrates with rig BOP systems to instantaneously isolate the drill string, significantly reducing the risk of kick escalation.
Real-Time Monitoring:
Equipped with optional integrated sensors that provide real-time feedback on valve positions, seal integrity, and pressure status through CANbus or analog outputs, fully compatible with rig control systems.
Modular Maintenance:
Features a cartridge-style seal assembly that facilitates field replacement without the need to disassemble the top drive shaft, slashing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates decisively during unexpected influxes of formation fluids, be it gas, oil, or water, to swiftly regain well control.
Tripping/Connection Safety:
Functions as a secondary barrier when running or pulling drill pipe, complementing annular BOPs for enhanced safety.
Managed Pressure Drilling (MPD):
Our cutting-edge technology empowers you with remarkable precision in annular pressure management, ensuring seamless operations even in the most challenging narrow mud weight window environments.
Corrosive Environments Expertise:
Engineered to excel in corrosive environments, our product is fully compatible with formations containing hydrogen sulfide (HS), high-salinity brines, and challenging acidic fluids, ensuring durability and reliable performance.
Adherence to Industry Standards
Proudly meeting and exceeding industry standards, our product complies with API Spec 16A for drilling equipment, 16C for choke and kill systems, and 7K for drilling equipment, offering you unmatched reliability and safety.
Designed for durability, this product is compliant with NACE MR0175/ISO 15156, specifically crafted for sour service environments, promising long-lasting performance and safety.
For those seeking additional validation, we offer optional certifications, including DNV-GL, ABS, or ISO 9001 quality management, to ensure the highest quality standards and peace of mind.
Explore Our Extensive Range of Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), proudly established in 2010, specializes in the dynamic manufacturing, import, and export of cutting-edge petroleum equipment. VSP masterfully integrates oil and gas drilling logistics support and technical services as its core focus, uniquely positioning itself to cater to the escalating demands of both domestic and international petroleum sectors. Our crowning achievement, the independently developed DQ series top drive, is expertly engineered for drilling operations at depths spanning an impressive 2000 to 7000 meters. In addition, VSP is a trusted provider of OEM parts and replacements for top drive systems from renowned brands such as VARCO, TES-CO, CANRIG, TPEC, JH, BPM, and HongHua. With a rich legacy of 16 years in the top drive industry, our comprehensive OEM import network extends across the United States, Canada, and the European Union. Through rigorous pricing and quality oversight, VSP has proudly secured its reputation as a long-standing, qualified supplier for prestigious enterprises including CNPC, CNOOC, and COPE. We are dedicated to nurturing enduring partnerships with our clientele, achieved through unwavering commitment to excellence in service, superior product quality, competitive pricing, and swift delivery. At VSP, customer satisfaction remains our paramount commitment.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
Tailored to the diverse characteristics of each product and specific customer requirements, we offer a plethora of packaging solutions. Whether it's our robust wooden boxes, sturdy iron shelves, eco-friendly paper boxes, or spacious containers, each method is meticulously designed to ensure the utmost safety and integrity of your goods during transit:
Wooden Case PackagingIdeal for heavy-duty or large-volume items such as machinery, equipment, and sizable components. Our wooden pallet packaging boasts exceptional load-bearing capacity and stability, effectively safeguarding your goods from movement or damage throughout the journey.
Paper Box PackagingPerfect for lightweight, delicate, or consistently small items, such as electronics and everyday essentials. Our eco-friendly paper boxes not only minimize costs but also champion environmental sustainability.
Wood Pallet Packaging: Goods are securely fastened to wooden pallets and reinforced with bolts or nails, ensuring a tight integration with the pallet. For heavier items, additional support structures are employed to prevent tilting during transport.
Container PackagingAn optimal solution for transporting vast quantities of goods, our container packaging maximizes space efficiency and reduces costs. The interior can be customized to suit the specific nature of your products, ensuring their safety.
2-Marks and Labels:
Essential details such as product name, specifications, quantity, destination, and transportation requirements are clearly marked on the packaging surface, facilitating accurate identification and streamlined operations during transit.
For specialized items like fragile or hazardous goods, a prominent warning label is affixed to alert transport personnel to handle with care.
3-Shipping Methods of Delivery:
Sea TransportPackaging must endure the rigorous conditions of long-term sea travel, with particular attention to moisture-proofing and salt spray corrosion. Moisture-sensitive items are enveloped in moisture-proof materials to ensure protection.
Air Transport: Given the constraints on the volume and weight of air freight, our packaging is designed to be as compact as possible while ensuring resilience against pressure changes during flight to prevent any damage.
Land TransportTransported via trains or trucks, our packaging for long-distance land journeys is engineered for superior shock resistance, preventing damage even on the bumpiest of roads.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
Audited Supplier 
){kind=link}