Product Description
Step into the future of drilling safety with the Internal Blowout Preventer (IBOP), a pivotal component crafted for top drive systems in the drilling industry. This vital safety mechanism is engineered to swiftly seal the drill string, effectively halting any uncontrolled fluid release. Acting as the primary guardian against kicks, blowouts, and environmental threats, the IBOP is your assurance of superior operational safety even in the most demanding high-pressure, high-temperature (HPHT), and corrosive drilling conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: For a tailored quotation, please contact us directly and discover our competitive pricing and efficient delivery options.
Function:Dual-Activation System:
Harnessing hydraulic power, this system ensures rapid full closure in under 3 seconds, providing an immediate emergency response to sudden wellbore pressure surges.
Mechanical Redundancy: Featuring a manual override option, such as a hand pump or wrench-operated backup, it guarantees continued functionality even if the hydraulic system fails.
Pressure Integrity:
Expertly rated for 10,000-15,000 psi working pressure, adjustable per application, with a safety margin conforming to API Spec 16A standards, the design promises unparalleled integrity.
Built from high-strength alloy steel, such as 4140/4145, and heat-treated for consistent hardness (HRC 26-34), it conforms to NACE MR0175 standards, ensuring top performance in sour service environments.
Advanced Sealing Mechanism:
Featuring a Primary Metal Seal, the tungsten carbide or stellite-coated surfaces are designed to resist the erosive effects of abrasive drilling fluids and high-velocity particulates.
Secondary Elastomeric Seals: Utilizing high-performance polymers like HNBR and FFKM, these seals are rated from -30°C to 200°C (-22°F to 392°F), ensuring unyielding reliability in extreme temperature conditions.
Flow Efficiency:
The full-bore design (ID 3-1/2" to 7-1/16") is crafted to minimize flow restrictions, ensuring optimal mud circulation rates are maintained.
With its anti-swab/surge geometry, it significantly reduces pressure fluctuations during tripping and connections, ensuring smooth operations.
Operational Benefits
Rapid Well Control:
Designed to synchronize with rig BOP systems, it instantly isolates the drill string, effectively mitigating the risks associated with kick escalation.
Real-Time Monitoring:
Equipped with optional integrated sensors, it offers live feedback on valve position, seal integrity, and pressure status through CANbus or analog outputs, perfectly compatible with rig control systems.
Modular Maintenance:
With cartridge-style seal assemblies, field replacements can be conducted without disassembling the top drive shaft, drastically reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates seamlessly during unexpected influxes of formation fluids (gas, oil, or water), allowing you to regain control of the well with ease.
Tripping/Connection Safety:
Acts as a vital secondary barrier during the running or pulling of drill pipe, perfectly complementing annular BOPs for enhanced safety.
Managed Pressure Drilling (MPD):
This innovative system enables precise annular pressure management, even in operations with narrow mud weight windows, ensuring optimized performance.
Corrosive Environments:
Expertly engineered for resilience, our product ensures compatibility even in the harshest conditions. Perfectly suited for formations rich in hydrogen sulfide (HS), it also withstands high-salinity brines and acidic fluids, making it a versatile choice for challenging environments.
Industry Compliance
This product is meticulously designed to meet stringent industry standards, including API Spec 16A for Drilling Equipment, API Spec 16C for Choke & Kill Systems, and API Spec 7K for Drilling Equipment, ensuring superior performance and reliability.
Ensuring safety and effectiveness in sour service applications, it adheres to the rigorous standards of NACE MR0175/ISO 15156, providing peace of mind and operational excellence.
For enhanced recognition and credibility, our product can be optionally certified with DNV-GL, ABS, or ISO 9001 quality management systems, offering you the assurance of superior quality and reliability.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), an industry pioneer since 2010, specializes in the sophisticated manufacturing, import, and export of petroleum equipment, alongside comprehensive oil & gas drilling logistics support and technical services. This strategic approach positions us to adeptly cater to the escalating demands of the global petroleum industry. Our signature innovation, the DQ series top drive, is meticulously engineered for drilling operations at formidable depths ranging from 2,000 to 7,000 meters. Furthermore, we offer a wide array of OEM parts and substitutes for top drive systems from leading brands such as VARCO, TESCO, CANRIG, TPEC, JH, BPM, and HongHua. With a robust 16 years of expertise in the top drive market, we have forged a complete OEM import network across the United States, Canada, and the European Union. Our rigorous commitment to price and quality control has earned us the status of a trusted, long-term supplier for esteemed companies like CNPC, CNOOC, and COPE. At VSP, we are dedicated to cultivating enduring partnerships with our clients, built on the foundation of unwavering performance. Our commitment to customer satisfaction is reflected in our exceptional service, high-quality products, competitive pricing, and timely delivery. At VSP, ensuring our customers' satisfaction remains our utmost priority.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
Recognizing the unique characteristics of each product and tailoring to the distinct needs of our esteemed clients, we proudly offer a vast array of packaging solutions. Our versatile options range from sturdy wooden boxes to robust iron shelves, and from eco-friendly paper boxes to expansive containers. For those with bespoke requirements, custom packaging is also available. This holistic approach ensures the utmost safety and pristine condition of your goods throughout their journey:
Wooden Case PackagingPerfectly crafted for heavy or oversized items such as machinery, equipment, and large parts. The wooden pallet's impressive load-bearing capacity and unwavering stability provide unmatched protection, preventing any unwanted movement or damage during transit.
Paper Box PackagingAn ideal choice for light, delicate, or standardized small items such as electronics and daily essentials. These environmentally-friendly paper boxes are cost-effective without compromising on ecological benefits.
Wood Pallet Packaging: Goods are securely fixed and reinforced on the wooden pallet using bolts or nails, ensuring a tight bond between the items and the pallet. For exceptionally heavy goods, additional support structures are incorporated to prevent any tilt or instability during transport.
Container PackagingDesigned for the efficient transport of large quantities, this option maximizes space usage and minimizes transportation costs. The container's interior can be meticulously customized based on the specific needs of your goods, ensuring their safety throughout the journey.
2-Marks and Labels:
Every package is adorned with clear markings, detailing the goods' name, specifications, quantity, destination, and transportation requirements. This ensures seamless identification and efficient handling throughout its transit.
For items requiring special care, such as fragile or hazardous goods, we apply conspicuous warning labels to alert transport personnel, ensuring careful and attentive handling.
3-Shipping Methods of Delivery:
Sea TransportOur packaging solutions are designed to withstand the rigorous maritime environment, offering protection against moisture and salt spray corrosion. For moisture-sensitive items, we employ moisture-resistant materials to preserve their integrity.
Air Transport: Considering the constraints of air transport regarding size and weight, our packing is optimized to be as compact as possible. This ensures your goods remain intact despite air pressure changes during their airborne voyage.
Land TransportWhether by train or truck, our packaging is engineered to provide superior shock resistance, safeguarding your goods against the jolts of uneven roads over long distances.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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