Product Description
The sophisticated Internal Blowout Preventer (IBOP) is an indispensable safety apparatus ingeniously incorporated within top drive systems throughout the drilling sector. Expertly crafted to instantaneously seal the drill string, this remarkable device effectively averts uncontrolled fluid discharges, establishing itself as a formidable first line of defense against kicks, blowouts, and potential environmental perils. Engineered with robust precision, it guarantees unparalleled operational safety, even in the most challenging high-pressure, high-temperature (HPHT), and corrosive drilling conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Contact us for a quotation to unlock our competitive pricing.
Function:Dual-Activation System:
Hydraulic Activation: Harnesses rig hydraulic power to achieve swift and complete closure in less than three seconds, ensuring an immediate response to unexpected wellbore pressure surges.
Mechanical Redundancy: Equipped with a manual override capability, such as a hand pump or wrench-operated backup, to maintain functionality even in the event of hydraulic system failure.
Pressure Integrity:
Engineered to handle working pressures ranging from 10,000 to 15,000 psi, with adjustable settings to meet specific applications. It adheres to a safety margin of 1.5:1 to 2:1, fully compliant with API Spec 16A standards.
Crafted from high-strength alloy steel (such as 4140/4145) and heat-treated to achieve uniform hardness (HRC 26-34), it meets NACE MR0175 requirements, making it ideal for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Designed with tungsten carbide or stellite-coated sealing surfaces, it resists erosion from abrasive drilling fluids and high-velocity particulates, ensuring longevity and reliability.
Secondary Elastomeric Seals: Utilizes high-performance polymers (such as HNBR and FFKM) that are rated for temperatures from -30°C to 200°C (-22°F to 392°F), ensuring dependable performance in extreme conditions.
Flow Efficiency:
With a full-bore design ranging from ID 3-1/2" to 7-1/16", it minimizes flow restriction, maintaining optimal mud circulation rates for enhanced drilling efficiency.
Anti-swab/surge geometry expertly reduces pressure fluctuations during tripping and connections, promoting seamless operations.
Operational Benefits
Rapid Well Control:
Swiftly synchronizes with rig BOP systems to promptly isolate the drill string, effectively mitigating the risks of kick escalation.
Real-Time Monitoring:
Optional integrated sensors offer live feedback on valve position, seal integrity, and pressure status via CANbus or analog outputs, seamlessly integrating with rig control systems for enhanced operational oversight.
Modular Maintenance:
Featuring cartridge-style seal assemblies, it allows for streamlined field replacement without disassembling the top drive shaft, significantly reducing downtime to less than six hours.
Key Applications
Emergency Shut-In:
Activates during unforeseen influxes of formation fluids, such as gas, oil, or water, to swiftly regain control of the well.
Tripping/Connection Safety:
Functions as a crucial secondary barrier while running or pulling drill pipe, complementing annular BOPs for enhanced safety.
Managed Pressure Drilling (MPD):
Experience unparalleled precision in annular pressure management, tailored specifically for operations within narrow mud weight windows, ensuring efficiency and safety.
Performance in Corrosive Environments:
Delivers exceptional compatibility with HS-containing formations, ensuring seamless operation in high-salinity brines and acidic fluids, making it ideal for challenging conditions.
Commitment to Industry Compliance
Proudly meets the stringent standards of API Spec 16A for Drilling Equipment, 16C for Choke & Kill Systems, and 7K for Drilling Equipment, ensuring reliable and consistent performance.
Fully compliant with NACE MR0175/ISO 15156, guaranteeing superior performance in sour service environments.
Enhance your assurance with optional certifications, including DNV-GL, ABS, or ISO 9001 quality management, showcasing our dedication to quality.
Explore a comprehensive range of other spares and part numbers related to IBOP, ensuring seamless integration and operational excellence.
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), established in 2010, stands as a vanguard in the dynamic spheres of manufacturing, import, and export of cutting-edge petroleum equipment. Our core expertise extends to oil & gas drilling logistics support and technical services, enabling us to cater to the burgeoning demands of the global and domestic petroleum industries. VSP proudly introduces the independently developed DQ series top drive, adept for drilling operations from 2000 to 7000 meters deep. Our range extends further, providing OEM parts and substitutes for industry stalwarts like VARCO, TES-CO, CANRIG, TPEC, JH, BPM, and HongHua. With a rich legacy of 16 years in the top drive market, we've architected a robust OEM import network spanning the United States, Canada, and the European Union. Our unwavering commitment to stringent price and quality controls has forged long-standing partnerships with industry giants such as CNPC, CNOOC, and COPE. At VSP, we are dedicated to nurturing enduring customer relationships through unwavering performance, achieved by offering unparalleled service, superior products, competitive pricing, and swift delivery. Our unwavering commitment to customer satisfaction remains at the heart of our mission.
Certifications
Exhibition
Packaging & Shipping
1-Package and transportation
Recognizing the unique characteristics of each product and the diverse needs of our clients, we offer a wide array of packaging solutions. Our offerings include expert packaging using wooden boxes, iron shelves, eco-friendly paper boxes, and containers. Additionally, we cater to custom packaging requests to ensure optimal protection and integrity of your products throughout transit:
Wooden case packaging: Ideal for heavy-duty or large-volume items like machinery and bulky parts. This robust packaging solution boasts excellent load-bearing capacity and stability, effectively safeguarding your goods against movement or damage during transit.
Paper box packaging: Perfect for lightweight, delicate, or uniformly small items, such as electronics and daily essentials. Our eco-friendly paper boxes promise affordability paired with impressive environmental stewardship.
Wood pallet packaging: Goods are securely affixed to the wooden pallet using bolts or nails, ensuring a snug fit. For heavier items, additional support structures are incorporated to prevent any tipping during the journey.
Container packaging: Optimal for bulk shipments, maximizing space utilization while minimizing transportation expenses. Containers are customizable inside to match product specifics, ensuring safety throughout the journey.
2-Marks and labels:
Packaging is clearly marked with product name, specs, quantity, intended destination, and transport requirements, facilitating easy identification and handling during transit.
Special items, such as fragile or hazardous goods, bear prominent warning labels to alert transport personnel of handling considerations.
3-Shipping Methods of delivery:
Sea transport: Packaging must be robust enough to endure prolonged maritime conditions, including moisture and salt spray resistance. Moisture-sensitive goods receive special moisture-proof material packaging.
Air transport: Given air transport's volume and weight limitations, packing is designed to be compact yet protective, ensuring goods withstand pressure changes during flight.
Land transport: Utilized via trains or trucks, packaging for long-distance land travel demands excellent shock absorption to protect against road-induced impacts.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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