Product Description
The Internal Blowout Preventer (IBOP) is an essential, state-of-the-art safety mechanism seamlessly integrated into top drive systems across the drilling arena. Crafted to swiftly seal the drill string and halt any uncontrolled fluid discharges, the IBOP emerges as the ultimate frontline defense against unexpected kicks, catastrophic blowouts, and potential environmental threats. With its robust and precise engineering, it assures operational safety even in the most challenging high-pressure, high-temperature (HPHT), and corrosive drilling conditions, making it indispensable for rigorous drilling projects.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: For competitive pricing and prompt delivery timelines, reach out to us for a detailed quotation.
Function:Dual-Activation System:
Hydraulic Activation: Harnessing rig hydraulic power, the system achieves a full closure in less than 3 seconds, providing an immediate emergency response during sudden wellbore pressure surges.
Mechanical Redundancy: Features a manual override capability, such as hand pump or wrench-operated backup, ensuring continued operation even in the event of hydraulic system failures.
Pressure Integrity:
Rated to withstand 10,000-15,000 psi working pressure (adjustable per application), it offers a safety margin between 1.5:1 to 2:1, in full compliance with API Spec 16A standards.
Engineered from high-strength alloy steel (e.g., 4140/4145) and heat-treated for uniform hardness (HRC 26-34), it meets NACE MR0175 specifications for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Utilizes tungsten carbide or stellite-coated sealing surfaces to resist erosion from abrasive drilling fluids and high-velocity particulates, ensuring long-lasting durability.
Secondary Elastomeric Seals: Made from high-performance polymers (e.g., HNBR, FFKM), they are rated for extreme temperatures ranging from -30°C to 200°C (-22°F to 392°F), ensuring reliability in the harshest conditions.
Flow Efficiency:
The full-bore design (ID 3-1/2" to 7-1/16") minimizes flow restrictions, maintaining optimal mud circulation rates for enhanced operational efficiency.
Anti-swab/surge geometry mitigates pressure fluctuations during tripping and connections, ensuring smooth and stable operations.
Operational Benefits
Rapid Well Control:
Seamlessly integrates with rig BOP systems to instantly isolate the drill string, effectively mitigating kick escalation risks and enhancing well control.
Real-Time Monitoring:
Equipped with optional integrated sensors, it provides live feedback on valve position, seal integrity, and pressure status via CANbus or analog outputs, ensuring compatibility with existing rig control systems.
Modular Maintenance:
Featuring cartridge-style seal assemblies, this allows for field replacement without disassembling the top drive shaft, significantly reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates promptly during unexpected influxes of formation fluids, such as gas, oil, or water, to regain and maintain well control.
Tripping/Connection Safety:
Acts as a vital secondary barrier while running or pulling drill pipe, perfectly complementing annular BOPs for enhanced safety.
Managed Pressure Drilling (MPD):
Facilitates precise annular pressure management in operations with narrow mud weight windows, optimizing drilling efficiency.
Corrosive Environments:
Our cutting-edge solution is expertly engineered to be fully compatible with HS-containing formations, high-salinity brines, and acidic fluids, ensuring robust performance and reliability under the most challenging conditions.
Industry Compliance
Proudly adhering to industry-leading standards, our product meets the rigorous requirements of API Spec 16A for Drilling Equipment, 16C for Choke & Kill Systems, and 7K for Drilling Equipment, guaranteeing top-notch safety and efficiency.
Designed for excellence, our product is compliant with NACE MR0175/ISO 15156 for sour service, providing unmatched reliability in corrosive environments.
For those seeking additional assurance, we offer optional certifications including DNV-GL, ABS, or ISO 9001 for superior quality management, underscoring our commitment to excellence.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), established in 2010, spearheads the manufacturing, import, and export of cutting-edge petroleum equipment. Our core mission is to enhance the oil and gas industry by providing top-tier drilling logistics support and exceptional technical services. This positions us at the forefront of meeting the ever-growing needs of both domestic and international petroleum sectors. VSP prides itself on the independent development and successful launch of the revolutionary DQ series top drive systems, optimized for drilling operations at impressive depths ranging from 2,000 to 7,000 meters. Furthermore, we specialize in crafting OEM parts and precise substitutes for a variety of top drive systems, including VARCO, TES-CO, CANRIG, TPEC, JH, BPM, and HongHua. With a rich legacy of 16 years in the top drive market, VSP has meticulously established a robust OEM import network across the United States, Canada, and the European Union, ensuring that our stringent standards for pricing and quality are consistently met. As a result, we have proudly secured the status of a long-term qualified supplier for industry giants such as CNPC, CNOOC, and COPE. At VSP, our unwavering commitment is to forge enduring partnerships with our clientele, rooted in unwavering performance and a steadfast focus on customer satisfaction. This is accomplished through our relentless dedication to delivering superior service, unmatched product quality, competitive pricing, and timely delivery, ensuring that our clients always receive the highest level of attention and care.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
At Shandong Vs Petroleum Technology Co., Ltd, we understand that every product has unique needs. Thus, we offer a diverse array of packaging solutions to meet the specific requirements of our customers. Whether it's wooden boxes, iron shelves, eco-friendly paper boxes, or containers, our meticulous packaging ensures the utmost safety and integrity of your goods during transit:
Wooden Case Packaging: Ideal for heavy or bulky items like machinery, equipment, and large parts. Our wooden pallet packaging boasts exceptional load-bearing capacity and stability. It effectively secures your goods, preventing any movement or damage throughout the transportation process.
Paper Box Packaging: Perfect for lightweight, fragile, or small routine items such as electronics and daily essentials. Our eco-friendly paper boxes are not only cost-effective but also offer excellent environmental benefits.
Wood Pallet Packaging: Goods are securely fastened to the wooden pallet with bolts or nails, ensuring a tight bond for safe transit. We integrate additional support structures for heavy items, ensuring stability and preventing any tilting during transportation.
Container Packaging: An excellent choice for shipping large quantities, maximizing space efficiency, and minimizing transportation costs. Our container interiors can be tailored to the specific characteristics of your goods, ensuring their safety throughout the journey.
2-Marks and Labels:
Our thorough labeling system includes the name, specifications, quantity, destination, and transportation requirements of each item, ensuring easy identification and smooth handling during transit.
For items requiring special care, such as fragile or hazardous goods, we provide prominent warning labels to alert handlers to exercise caution.
3-Shipping Methods of Delivery:
Sea Transport: Our packaging is designed to endure the rigors of long-term maritime transport, including resistance to moisture and salt spray corrosion. For moisture-sensitive goods, we employ moisture-proof packaging materials to ensure their protection.
Air Transport: Given air transport's constraints on size and weight, our packaging is compact yet robust, ensuring goods remain undamaged despite shifts in air pressure during flight.
Land Transport: Utilizing trains or trucks, our packaging is crafted with superior shock resistance to safeguard goods against the jolts and bumps of long-distance land journeys.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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