Product Description
Introducing the Internal Blowout Preventer (IBOP), a paramount safety mechanism embedded within top drive systems that revolutionizes safety protocols throughout the drilling industry. This ingeniously engineered device is crafted to swiftly seal the drill string, acting as a crucial bulwark against any uncontrolled fluid discharge. Serving as the primary defense against kicks, blowouts, and hazardous environmental conditions, the IBOP is the epitome of reliability. Its resilient construction guarantees operational safety amidst the most daunting high-pressure, high-temperature (HPHT), and corrosive drilling environments.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Contact us today to receive a personalized quotation tailored to your specific needs and inquire about our swift delivery options.
Function:Dual-Activation System:
Hydraulic Activation: With the power of rig hydraulics, this feature delivers a complete closure in under 3 seconds, ensuring an immediate response to unexpected wellbore pressure surges.
Mechanical Redundancy: Equipped with a manual override, such as a hand pump or wrench-operated backup, this feature guarantees seamless operation even in the event of hydraulic system failure.
Pressure Integrity:
Expertly rated for 10,000-15,000 psi working pressure, with an adjustable safety margin complying with API Spec 16A, offering an impressive 1.5:1 to 2:1 safety buffer.
Crafted from enhanced high-strength alloy steel, including 4140/4145, and meticulously heat-treated to achieve uniform hardness (HRC 26-34), fully compliant with NACE MR0175 for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Boasting tungsten carbide or stellite-coated sealing surfaces, this feature excels in resisting erosion from abrasive drilling fluids and high-velocity particulates.
Secondary Elastomeric Seals: Utilizing high-performance polymers like HNBR and FFKM, these seals are rated for extreme temperatures ranging from -30°C to 200°C (-22°F to 392°F), ensuring unwavering reliability.
Flow Efficiency:
The full-bore design, ranging from ID 3-1/2" to 7-1/16", expertly minimizes flow restrictions, maintaining the optimal mud circulation rates for superior performance.
Ingeniously designed anti-swab/surge geometry skillfully reduces pressure fluctuations during tripping and connections.
Operational Benefits
Rapid Well Control:
Seamlessly synchronizes with rig BOP systems to instantly isolate the drill string, effectively mitigating the risks associated with kick escalation.
Real-Time Monitoring:
Optional integrated sensors offer live feedback on valve position, seal integrity, and pressure status, via either CANbus or analog outputs, tailored for compatibility with rig control systems.
Modular Maintenance:
Innovatively designed cartridge-style seal assemblies facilitate field replacement without the need to disassemble the top drive shaft, dramatically reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Automatically activates during unexpected influxes of formation fluids-gas, oil, or water-restoring well control with precision.
Tripping/Connection Safety:
Serves as an essential secondary barrier while running or extracting drill pipe, complementing annular BOPs for unparalleled safety.
Managed Pressure Drilling (MPD):
Experience unrivaled precision with our advanced annular pressure management system! Perfectly tailored for operations within narrow mud weight windows, it ensures seamless functionality, enhancing both efficiency and performance in the most demanding environments.
Corrosive Environments:
Engineered for excellence, our product effortlessly withstands corrosive challenges. It remains compatible with HS-containing formations, high-salinity brines, and acidic fluids, offering unparalleled reliability and resilience.
Industry Compliance:
Our product proudly meets and exceeds industry standards, including API Spec 16A for Drilling Equipment, 16C for Choke & Kill Systems, and 7K for Drilling Equipment, ensuring superior quality and safety in every application.
Rest assured with compliance to the rigorous standards of NACE MR0175/ISO 15156 for sour service, delivering outstanding performance even in the harshest conditions.
For those seeking additional assurance, optional certifications are available, including DNV-GL, ABS, or ISO 9001 quality management certifications, providing peace of mind and confirming our commitment to excellence.
Explore our range of additional spares and part numbers related to IBOP, meticulously crafted to ensure compatibility and reliability across diverse operational scenarios.
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), established in 2010, stands as a beacon in the world of petroleum technology. Our core focus is the manufacturing, import, and export of superior petroleum equipment, seamlessly integrated with oil and gas drilling logistics support and technical services. This strategic alignment empowers us to fulfill the burgeoning demands of both domestic and international petroleum industries. VSP proudly presents the independently developed DQ series top drive, expertly crafted for drilling operations spanning depths of 2,000 to 7,000 meters. We also excel in providing OEM parts and substitutes for renowned top drive brands including VARCO, TES-CO, CANRIG, TPEC, JH, BPM, and HongHua. With over 16 years of profound experience in the top drive market, we have forged robust OEM import channels across the United States, Canada, and the European Union. Our unwavering commitment to stringent price and quality control has cemented our status as a long-term qualified supplier to industry giants like CNPC, CNOOC, and COPE. At VSP, we are dedicated to cultivating enduring partnerships with our esteemed clients through unparalleled performance, exceptional service, high-caliber products, competitive pricing, and timely delivery. Customer satisfaction remains our utmost priority.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
In response to the unique characteristics of each shipment, along with the specific desires of our customers, we offer an array of packaging solutions. We accommodate custom packaging requests too! Our diverse packaging options include robust wooden boxes, sturdy iron shelves, eco-friendly paper boxes, and spacious containers, all meticulously designed to ensure your goods remain safe and intact during their journey.
Wooden Case PackagingIdeal for hefty or voluminous items such as machinery, equipment, and large parts, wooden case packaging boasts impressive load-bearing capacity and stability, effectively safeguarding your goods against movement or damage during transit.
Paper Box PackagingPerfect for lightweight, fragile, or small-sized items like electronics and daily essentials. Our eco-friendly paper boxes are not only cost-effective but also offer excellent environmental benefits.
Wood Pallet Packaging: Goods are securely fixed on the wooden pallet, reinforced with bolts or nails to ensure a snug fit. For heavier items, we incorporate additional support structures to prevent any tilting during transport.
Container PackagingIdeal for bulk shipments, container packaging optimizes space and reduces transportation expenses. The interior can be customized to suit the specific characteristics of your goods, ensuring their utmost safety.
2-Marks and Labels:
Clear marking of the goods' name, specifications, quantity, destination, and transportation requirements on the packaging surface ensures easy identification and smooth handling during transit.
For special items like fragile or hazardous goods, we affix conspicuous warning labels to alert transport personnel to handle with care.
3-Shipping Methods of Delivery:
Sea TransportOur packaging is engineered to withstand the demanding maritime environment, providing moisture resistance and protection against salt spray corrosion. For moisture-sensitive items, we employ moisture-proof materials to ensure optimal protection.
Air Transport: With air transport's constraints on volume and weight, our packaging is designed to be as compact as possible, ensuring protection from pressure changes during flight.
Land TransportWhether by train or truck, our packaging is crafted to offer superior shock resistance, safeguarding your goods during long-distance journeys over rugged terrain.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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