Dq40-B Top Drive (TDS) 300ton for 4000m Downhole Depth with Inspection and Quality Certificate

• Customization: Available
• After-sales Service: 3 Year
• Warranty: 2 Year
• Model NO.: DQ40-B
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008, API
• Power Source: Electric
• Operation Pressure: Atmospheric Pressure
• Applicable Medium: Mud, Water, Natural Gas, Crude Oil
• Structure: Vertical
• Material: Alloy
• Document 1: Inspection Report
• Document 2: Quality Certificate
• Crew Training: Provide for Free
• Debugging: Provide at Site
• Installation: Guidance Support
• Spare Parts: in Supply
• After Service: Dedicated Team
• Painting: as Client′s Request
• Transport Package: Container
• Specification: 300 ton load
• Trademark: VSP
• Origin: China
• HS Code: 8431431000
• Production Capacity: 120 Sets/Yesr
• Package Size: 600.00cm * 220.00cm * 220.00cm
• Package Gross Weight: 15000.000kg

Product Description

Brief Description:

The top drive system is a drilling technology that uses a suspended motor (typically electric or hydraulic) to provide the torque needed to rotate the drill string. This system replaces the traditional rotary table and kelly drive methods, offering advantages like increased drilling efficiency, reduced manual labor, and improved safety

DQ40B-VSP top drive features
1.Folding guide Rails: Top drive installation is safe, quick and convenient.
2.Equipped with 360° swivel head rotation function.
3. The pulley adopts a double-wheel structure to avoid single force on the roller and extend the service life of the roller.
4. IBOP Rack and Pinion Drive Mechanism: Ensures precise and accurate switching of IBOP (Internal Blow Off Preventer).
5. Inclined hanging backup tong: Replacing tong teeth and tong teeth seat becomes faster and more convenient.
6.Hydraulic Radiator: Extends the life of the hydraulic system.
7. The internal counterbalance is adopted: which makes the jump safe and stable. No other components are needed to hang the big hook or the traveling carriage, and it can be hung directly.
8.The cross-sectional size of the top drive is small: and it is more suitable for derricks.

1. 1. Typical Parameter

Items	Data	(British System)
Nominal drilling depth (114mm drill pipe)	4000m
Rated Load capacity	2660 KN	300 ton
Working height (96" elevator link)	5770mm	18.93 ft
Rated continuous output torque	50 KN.m	36878 lb.ft
Max. Torque of breakout	75 KN.m	55317 lb.ft
Static maximum brake torque	50 KN.m	36878 lb.ft
Speed range of main shaft (stepless adjustable)	0~180 r/min
Drill pipe range of back-up tong clamping	85-187mm
Max bore hole of back up tong	200 mm	7.87 in
Mud circulation	64 mm	2.5 in
Rated pressure of the mud circulation	35/52 MPa	5000/7500 Psi
Rotation angle of rotating head	0-360°
Speed of rotating head	2~5r/min
Max.tilt angle of elevator link	Forward 30°, backward 55°
IBOP(double ball valves )	Φ187  6-5/8 REG  70MPa
Saver Sub ( standard )	Φ187  6-5/8 REG  NC50
Working Pressure of hydraulic system	0~14Mpa	0~2280 Psi
Voltage of EX solenoid valves	24 VDC
Rated Power of Main motor	470KW	630HP
Rated Speed of Main motor	1200 r/min
Rated Torque of Main motor	2308 N·m	1702.29 lb.ft
Rated Voltage of Main motor	600 VAC
Rated frequency of Main motor	61 Hz
Rated current of Main motor	365 A
Max. speed of Main motor	2400 r/min
Electricity of VFD room	600 VAC/50Hz
Suitable ambient temperature	-45ºC~55ºC
Altitude	≤1,200 m	≤3,937ft
Distance between center of main shaft and center of guide rail	525 mm	1.722 ft
Incoming wire voltage of VFD room	575~625 VAC
Incoming wire frequency of VFD room	600 VAC/50 Hz

1. 1. Outline dimension and weight

Items	Data
Dimension of Main Body	5600mm*1255mm*1153mm
Weight of Main body	8t
Weight of Main body (include transportation frame and one section of guide rail)	10 t
Length of guide rail ( standard 5 sections)	3900mm+4000mm*4+4868mm=24768mm
Weight of guide rail	9 t
Weight of VFD room	11 t
Dimension of VFD Room	6058mm*2438mm*2951mm
Dimension of driller console	800 mm×350 mm×300 mm
Weight of driller console	30kg

1. 1. Drilling Parameters

Items	Specification
Transmission ratio	13.37:1   two-stage transmission
Lubrication method	Splash lubrication, forced lubrication, immersion lubrication
Back tong diameter	Φ200mm
Back tong clamping range	86~ 187mm
Elevator link	2740mm, 250ton Other models optional

Mechanical system

The mechanical system is composed of main motor system, air cooling system, brake system, gear box, wash pipe assembly, rotating head mechanism, tilt mechanism, back-up tong mechanism, internal blowout prevention mechanism (IBOP), guide rail and carriage mechanism, container, etc.
The top drive is powered by an AC frequency conversion asynchronous motor to realize AC frequency conversion drive.

1. 1. 1. Main Motor and Air Cooling System

The main motor is a single top drive special AC frequency conversion asynchronous motor with a power of 290KW. The main technical parameters include:
Rated Voltage 600VAC
Rated Frequency 61Hz
Rated Current 365A
The main motor is equipped with a heater and an explosion-proof wind pressure switch
The main motor adopts forced air-cooling mode.
The air-cooling motor : voltage 380VAC / 50Hz, power 4kW, insulation grade F, protection grade IP55, explosion proof level ExdIICT4, wind capacity not less than 70 m3/min, air pressure 203mm water column.

1. 1. 1. Break System

The top drive main motor is equipped with a set of special hydraulic disc brake device, which can assist the drill string orientation in the directional inclined drilling operation.
The disc brake device is installed at the upper extension end of the motor shaft, using a pair of Swedish DELLNER cylinders connected by a special hard pipeline, durable. When the speed of the main motor is reduced to 3rpm, the friction forces on the brake disc through the brake cylinder can realize the braking function of the main motor.

1. 1. 1. Gear Box

In order to increase the output torque of the top drive motor, reduce the motor volume and improve the motor performance, one set of gear box is configured.
The QD40-B Top Drive (TDS) system features a robust gear box that integrates an involute hard tooth surface gear and a secondary bevel gear for impressive, stable transmission. Operating with a precise transmission ratio of 11.91:1, it ensures optimum performance. The lubrication system is ingeniously designed with a dual approach: employing both splash lubrication and forced lubrication through an efficient oil pump circulation, guaranteeing seamless operation and longevity.

1. 1. 1. Gooseneck Assembly

Ingeniously crafted for well logging, the gooseneck assembly is a hallmark of superior engineering. It utilizes corrosion-resistant liners and nuts during drilling to effectively seal the upper high-pressure mud pipeline, thus preventing any mud overflow and ensuring smooth, uncompromised drilling operations every time.
One end of this expertly designed gooseneck links seamlessly to the wash pipe assembly, which features a super high-pressure design, crucial for sealing high-pressure mud. Boasting a self-sealing and rapid disassembly structure, it facilitates quick, hassle-free replacement of worn-out wash pipes and packing. Simply open the covers of the upper and lower packing to effortlessly remove the entire device without disturbing the gooseneck or the mud hose. This efficient design allows for easy pause in drilling operations to perform replacements,
whenever necessary during the drilling process. The other end of the gooseneck connects to the mud hose via a reliable 4-inch female union, utilizing the trusted Fig1003 thread type for secure attachment.
For enhanced safety, a mud prevention device is expertly installed at the connection between the main shaft and the wash pipe, precisely meeting site operation requirements.

1. 1. 1. Rotating Head

The rotating head system is a marvel of engineering, configured to operate independently from the main shaft. It features elevator links suspended on a sturdy link adaptor.
This system incorporates a smooth, efficient worm gear transmission structure, ensuring reliable performance.
The rotating head's versatility is unmatched, allowing it to rotate both clockwise and counterclockwise in full 360° motion. It can drive the elevator link and elevator together, facilitating the secure handling of single pipes in the mouse hole and triple stems on the monkey board with exceptional ease and efficiency.
Powered by a state-of-the-art hydraulic motor system, the rotating head utilizes the advanced Danfoss cycloid motor, offering a versatile speed range of 2 ~ 5 r/min, delivering consistent, reliable performance.

1. 1. 1. Tilt System

The innovative tilt cylinder provides dynamic movement for the elevator link, enabling both forward and backward tilt functionalities. With forward tilt, the elevator extends effortlessly to the mouse hole and monkey board positions. During drilling, the backward tilt function ensures the lower end of the back-up tong comes in close proximity to the drilling platform, maximizing the utilization of the drilling tool.
The tilt range is expertly calibrated based on the elevator link length, offering a forward angle of 30 and an adjustable backward tilt angle of 55.
Note: For customized link lengths, please engage with our sales team in advance to ensure your specific requirements are met seamlessly.
The hydraulic system includes a 'middle' setting for the tilt mechanism, enabling automatic return of the elevator link to a free swing state, effectively mitigating hydraulic system impacts caused by tilt cylinder pressure.

1. 1. 1. Counterbalance System

Central to the top drive system, the suspension bail counterbalance system ingeniously balances the body's weight. Connected to the gear box via a pin shaft and suspended from a hook or traveling block, it ensures unparalleled safety and reliability. The VSP top drive's innovative use of dual hydraulic cylinders with internal force balance mode allows direct hanging with a hook or traveling block, eliminating the need for additional devices.

1. 1. 1. Back Up Tong Assembly

Outfitted with a highly efficient L-type back up tong assembly, powered by an advanced motor, this assembly ensures This robust cylinder is meticulously engineered to clamp, release, makeup, and breakout with precision. It effortlessly connects and removes the saver sub, ensuring operations are smooth and seamless. Experience hassle-free drilling with our innovative design, which eliminates the need for disassembly of the tong body. The integrated pipe handling device, complete with a tilt mechanism and rotating head, significantly boosts operational efficiency for makeup and breakout tasks while optimizing drilling tool layout. This system not only enhances productivity but also minimizes labor intensity and reduces safety hazards for your team.
Applied Drill Pipe Range: Suited for pipes measuring between 85mm to 187mm.

1. 1. 1. Internal Blow Out Preventer (IBOP): A crucial safety component.

It features an integrated structure, equipped with both manual and remote control capabilities via a double ball valve. The main technical specifications are outlined as follows:
Working Pressure: 70MPa - capable of withstanding high pressure environments.
Thread Type: 6-5/8" API REG × 6-5/8" API REG - ensuring robust connectivity.
Outer Diameter (O.D.): Φ187mm - designed for durability and resilience.
Inner Diameter (I.D.): 3" - allowing for optimal flow capacity.
Our remote control IBOP actuator is composed of a pair of hydraulic cylinders, an IBOP sliding sleeve, gears, and more. The connection between the cylinder and the sliding sleeve utilizes a roller touch mechanism to ensure synchronized axial movement of the sleeve with the main shaft's rotation. Additionally, the drive wrench facilitates the opening and closing of the manual IBOP.
This feature allows for rapid IBOP closure in the event of a well kick or blow-out, thereby ensuring comprehensive well control and safety.
The IBOP sliding sleeve operates using a gear rack with cam gear, enhancing its reliability.

1. 1. 1. Guide Rail and Carriage System:

Our advanced folding guide rail assembly includes multiple sections, connections, crown block support, adjustable beam assembly, and comprehensive installation accessories.
With a foldable design, installation is not only fast but also exceptionally convenient.
The friction type between the carriage and guide rail is engineered as a pulley structure,
featuring a double-side cam follower to ensure even stress distribution across rollers and extend their service life.

1. 1. 1. Container Solutions:

For streamlined transportation, two open-top containers are provided-one for the top drive body and another for the guide rail and cable assembly.

Electrical Control System:

Our top drive system includes a comprehensive control setup with the main control system, an electrical control room, a driller's console, power cable, auxiliary and composite control cables, power supply cable, and driller's console and grounding cables, ensuring robust and reliable electrical operations.
Powered by an AC asynchronous induction motor, it delivers impressive drilling power, utilizing AC frequency conversion for optimum performance.

1. 1. 1. Main Control System:

Our sophisticated electrical control system, featuring the ABB ACS880 AC frequency conversion speed regulation device, a programmable logic controller (PLC), and an auxiliary control unit, boasts an exceptional self-diagnosis feature, comprehensive protection, and anti-harmonic interference functionalities, ensuring unparalleled control over top drive operations.
Incorporating the Siemens Simatic S7-1500 series PLC, controlled via the ProfiBus-DP bus, for precise system parameter settings and real-time hardware and software status detection,
this main control system and driller console leverages the robust ProfiBus bus for enhanced anti-interference capability, guaranteeing accurate, reliable control, and ease of on-site application, installation, debugging, and maintenance.
The auxiliary control unit is seamlessly integrated within the cabinet alongside the PLC, employing top-tier Siemens electrical components for unrivaled reliability and performance.
A sophisticated IPC system is meticulously configured to present a comprehensive view of top drive operation. It displays parameters, system settings, alarm records, action screens, data curves, maintenance information, and network topology, ensuring a smooth and informed workflow.
The main control cabinet is thoughtfully designed with two reserved analog output interfaces, offering 4 ~ 20 mA or 0 ~ 10V signals, specifically for precise logging of torque and speed.
Offering enhanced connectivity, the reserved networking interface allows for optional seamless field connection to wireless or mobile networks, enabling real-time remote data transmission of top drive operations.

1. 1. 1. Electrical Control Room (VFD Room)

Concentrated within the Electrical Control Room, the electric drive and control system cabinets are installed with utmost firmness and reliability, offering easy and convenient maintenance access.
Expertly climate-controlled, the VFD room comes equipped with air conditioning, maintaining an optimal temperature of 25ºC -30ºC for efficient operations.
The interior decoration material of the control room features durable plastic spray steel plates. The walls are equipped with interface ports for seamless connectivity with external cables.
An external 380V emergency power interface is installed in the electric control room, enabling makeup, breakout, and low-speed operations in special situations, with a power supply of no less than 200KW to ensure uninterrupted performance.

1. 1. 1. Driller Console

A robust and secure driller console is installed within the driller house, providing seamless operation and control of the top drive.
With a stainless steel shell, the driller console boasts a sealing structure featuring a positive pressure explosion-proof design. Its explosion-proof mechanism includes a pressure release valve, air and water separator, joints, interfaces, filters, etc. should any air pressure anomalies occur, activating sound and light alarms as well as the corresponding indicator lights on the console panel.
It boasts an array of essential functions including torque limit, elevator link tilt, backup tong operation, brake operation, IBOP operation, emergency stop, and drilling operation, all accompanied by necessary operational indicators and instruments.
The console is meticulously configured with switches, indicators, fittings, and connectors necessary for top drive operations, ensuring comprehensive control.
Equipped with a state-of-the-art 9-inch LCD screen, the console panel vividly displays the working state, faults and other operational statuses of the top drive, offering clear and immediate visual feedback.

1. 1. 1. Power Service Loop

A standard power service loop is installed, supplying vital power to the main motor for uninterrupted performance.
A strategically placed terminal rack on the derrick securely fixes the power loop,
with cables conforming to ZR specifications, ensuring compliance with domestic offshore drilling standards.
Power Cable Length: 70m;
featuring explosion-proof connectors, rated at level Exd IIC T5 for exceptional safety.

1. 1. 1. Auxiliary and Control Service Loop

An auxiliary and control service loop, matching the power service loop's length, is equipped for seamless integration.
Length: 70m;
also featuring explosion-proof connectors, rated at level Exd IIC T5 for assured safety.

1. 1. 1. Power Supply Cable

A robust power supply cable connects the generator and the electrical control room, measuring 35m in length, with a voltage of 0.6 / 1KV, using standard wire lug connections for optimum performance.

1. 1. 1. Control Cable of Driller Console

A dedicated control cable ensures seamless power supply and communication between the driller console and the CPU, with a generous length of 70m to accommodate various setups.

1. 1. 1. Grounding Cable

For enhanced safety and performance, our package includes a robust set of grounding cable assembly. This assembly features high-quality, domestically produced cables, complemented by two 1.5-meter galvanized grounding rods. With two cables each extending 5 meters, you are assured a reliable connection.

Hydraulic Control System

The hydraulic control system is a marvel of engineering, seamlessly integrated within the top drive body. It comprises a sophisticated network of elements: a hydraulic source for power, a main control valve set for management, hydraulic actuators for movement, supplementary hydraulic components, and a hydraulic oil radiator to maintain optimal temperature.

1. 1. 1. Hydraulic Source

Our hydraulic source is powered by an advanced inclined axial plunger variable pump. This pump is designed for hydrostatic transmission in an open circuit, allowing flow adjustments directly proportional to the drive speed and displacement. With the ability to steplessly adjust flow via the inclined plate angle, the source offers two oil outlets with superior oil suction, ensuring low noise, durability, and exceptional performance. The design boasts excellent oil suction capabilities, ensures minimal noise, and promises a long operational life. The drive shaft is engineered to withstand both axial and radial loads, enhancing durability and reliability.
Safety is paramount, hence the electrical circuit system of the hydraulic source features an explosion-proof design. Both the electrical control box and motor utilize explosion-proof components to ensure secure operation.
The main technical parameters of the hydraulic system include:
System's Rated Working Pressure: 14 MPa
Hydraulic Pump's Rated Flow Rate: 16 mL/r

1. 1. 1. Hydraulic Valve Manifold

Our hydraulic manifold is state-of-the-art, equipped with plug valves featuring WANDFLUH hydraulic components. The solenoid valves are also products of the esteemed WANDFLUH Company. Leveraging the renowned quality of WANDFLUH, the solenoid valves are unmatched in reliability.
The hydraulic control valves are designed as plug-in types, with solenoid reversing valves emphasizing explosion-proof safety. Solenoid reversing valves are integrated to enhance both functionality and safety. These are crafted as explosion-proof products. The specific composition includes:
First line: A counterbalance system masterfully controls the oil circuit. It comprises a pressure relief overflow valve, hydraulic control check valve, throttle valve, and accumulator. This system's primary role is to balance the weight of the body, safeguarding threads during joint makeup and breakout. The pressure relief overflow valve adjusts the balance cylinder's working pressure to match the body's weight, while the accumulator provides essential buffering, shock absorption, and pressure protection. Additionally, a safety overflow valve set at 17 MPa prevents impact load to protect the hydraulic cylinder.
Second line: The oil circuit supporting the main motor brake is constructed with EX solenoid reversing valves, ensuring seamless operation. This line is powered by EX solenoid reversing valves for optimal performance and safety.
Third line: The oil circuit specific to the rotating head's motor uses explosion-proof solenoid reversing valves, paired with pressure regulating valves. With damping holes crafted from hard alloy, the solenoid valves assure prolonged lifespan and resilience.
Fourth line: The remote control internal blowout preventer (IBOP) oil circuit is fortified with explosion-proof solenoid reversing valves.
Fifth line: The back-up tong control oil circuit features explosion-proof solenoid reversing valves, further enhanced by an integrated pressure sensor for precise monitoring.
Sixth line: The Tilt system oil circuit is a sophisticated combination of explosion-proof solenoid reversing valves and throttle check valves, along with other components. The solenoid valve ensures smooth reversals, while the throttle check valve keeps the elevator link stationary in any position for extended periods. When positioned centrally, the system maintains a swing state.
Each oil circuit is equipped with pressure detection points, ensuring real-time monitoring of working pressures. Additionally, these points allow for the discharge of air from each circuit and oil cylinder, promoting smooth, uninterrupted system operation.

1. 1. 1. Hydraulic Actuator

The hydraulic actuator is an engineering wonder, composed of distinct, high-performance parts designed for precision and reliability.
Our advanced QD40-B Top Drive (TDS) 300ton 4000m system includes a robust array of components strategically designed for efficiency and reliability: Counterbalance Cylinder (2 units), Break Cylinder (2 units), and Drive Motor of the rotating head (1 unit) ensure smooth operation. The IBOP Actuator Cylinder (2 units), Back-up Tong Cylinder (1 unit), and Tilt Cylinder (2 units) provide dynamic support for seamless functionality.

1. 1. 1. Comprehensive Hydraulic Auxiliary Components

Our sophisticated hydraulic auxiliary components are comprised of an array of high-performance accumulators, advanced filters, and a well-designed oil tank, all engineered to optimize the system's efficiency.
State-of-the-Art Accumulators The accumulators are meticulously categorized into brake accumulators and balance accumulators, each serving a critical role in maintaining system equilibrium and performance.
Our precision-engineered filters include: oil filters, high-pressure filters, oil return filters, and air filters, each designed to ensure the purity and efficiency of the hydraulic system.
An upper-mounted oil tank is expertly installed to store essential hydraulic oil, which is crucial for the functionality of the hydraulic system, while also serving to effectively dissipate system heat, ensuring optimal performance.

1. 1. 1. Advanced Radiator System

The radiator, strategically positioned at the air inlet of the cooling blower, utilizes the main motor for forced cooling of the hydraulic oil. This ensures not only the longevity but also the stability of the entire hydraulic system, securing reliability in demanding environments.