Canrig 1050 mechanical Wash Pipe Assembly for Top Drive Systems

• Customization: Available
• After-sales Service: Yes
• Warranty: 1 Year
• Model NO.: 30182002
• Manufacturing Process: Forging
• Surface Treatment: Polishing
• Operation Pressure: Atmospheric Pressure
• Material: Alloy
• Color: Black,Yellow
• Application: Top Drive System
• Brand: Nov,Varco Tesco,Canrig,Hh,Jh,Tpec
• Anti-Corrosion Treatment: Chrome Plating
• Seal: Rubber O-Ring
• Installation: Reverse Thread
• Pressure: 35MPa
• Cooling: Grease
• Maintenance Cycle: 500 Hours
• Dynamic Sealing Structure: Packing
• Model: TDS11SA,TDS8SA,Tdx1250,PS2-500A
• Torque Transmission: Max 82kN.M
• Temperature: -35*~150*
• Anti-Spray Function: Work with Ibop
• Standard: API Spec 7K/8c
• Transport Package: Wooden Box
• Specification: 60*60*60CM
• Trademark: VSP
• Origin: China
• HS Code: 8431431000
• Production Capacity: 1000pieces/Year
• Package Size: 60.00cm * 60.00cm * 60.00cm
• Package Gross Weight: 60.000kg

Product Description

The Top Drive WASHPIPE ASSEMBLY is a pivotal element of the Top Drive drilling mechanism. Strategically positioned between the SAWIVAL and the drill string, it creates a dynamic, rotating, sealed channel to handle the high-pressure drilling fluid with finesse. Constructed with a robust, corrosion-resistant alloy steel pipe, it boasts an intricate multi-stage mechanical sealing system within, ensuring impeccable dynamic sealing as the drill bit rotates-a testament to its engineering excellence.s.

 

Product Name:WASH-PIPE ASSEMBLY TDS11SA
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part number: 30123290, 30123440, 30123563, 8021,
30150084, 61938641, 128844+30, 30182002, 30182002
Price and delivery: Contact us for an exclusive quotation.
Function: 1. Drilling fluid circulation channel: This essential component for high-pressure mud transmission ensures the seamless and efficient circulation of drilling fluid.
2. Safety protection function: Integrates with IBOP to swiftly seal the flow channel, providing critical well control during emergencies.
3. Process optimization support: Featuring a modular design, it allows for rapid replacements, boasting a maintenance cycle of approximately 500 hours.

4. Dynamic sealing center: Utilizes a sophisticated multi-stage sealing structure (O-ring + floppy disk) to effectively prevent fluid leakage. Its patented pre-tightening design offers real-time sealing pressure monitoring and enhances emergency response capabilities.



After three generations of groundbreaking technological evolution;

First generation (Traditional Wash Pipe Assembly):
Utilizes a carbon steel matrix with carbide bushing, relying on a multi-layer packing seal, requiring frequent grease maintenance (greasing every 50 hours).
Typical issue: Seal failure leads to mud leakage, limiting average lifespan to just 200-300 hours.

Second generation (Adjustable Washpipe Assembly):
Incorporates Utex packing from the US and domestic supersonic tungsten carbide flushing pipe, significantly enhancing longevity in high-pressure, oil-based mud environments.

Third generation (Mechanical Washpipe Assembly):
Innovations: Eliminates independent bushing structure, requiring only the replacement of dynamic and static rings during maintenance. This reduces downtime for daily flushing pipe maintenance, minimizing operational disruptions.


 

 

 

Mechanical Washpipe Assembly;

Introducing a cutting-edge mechanical seal washpipe assembly, featuring an upper connecting nut, static and dynamic rings, dynamic ring anti-rotation pin, and a lower connecting nut. Designed for longevity, ease of maintenance, and stable operation, it only requires the replacement of dynamic and static rings per maintenance cycle. Ideal for conventional operations, its seal can endure up to 1700 hours of continuous operation at pressure levels of 5000PSI and 7500PSI. Compatible with NOV and various domestic Top Drive models, it excels in environments with pressures of 5000PSI and temperatures over 100°C. Maintenance-free throughout its service life, it significantly reduces downtime and operational impact.

Daily maintenance:

1. Lubrication management: Daily lubrication is crucial; apply grease to key equipment nodes (2-4 flushes per location) to ensure optimal performance.
2. Leakage Check: Vigilantly monitor the connection between the flushing pipe and the main shaft for any signs of mud leakage. If you detect more than 5 drops per minute, halt operations immediately to replace the seal to ensure system integrity.
3. Fastener Inspection: Conduct daily checks on the flushing pipe's fixing bolts and anti-loosening gaskets. Ensure the torque strictly adheres to the prescribed standards for optimal performance.
Monthly Maintenance: Engage in a thorough disassembly and inspection of the flushing pipe assembly each month. Replace any worn packing and renew the O-ring if its hardness has diminished by more than 15% to maintain peak operational efficiency.
Seasonal Maintenance: Undertake a comprehensive flush of the hydraulic system, meticulously eliminating impurities from the sealing chamber. Ensure the oil contamination level is maintained at NAS-8 or below for optimal system performance.




Pioneering Technological Breakthroughs:

1. Revolutionary Sealing Technology: Transitioning from traditional O-rings to hydraulic compensation seals and advanced magnetic fluid seals, we've slashed the leakage rate by an impressive 99%.
2. Superior Material Advancements: Our tungsten carbide-based composite material boasts a remarkable 200% increase in impact resistance. Coupled with a nano-coating, it significantly mitigates mud erosion.
3. Intelligent System Integration: Seamlessly linked with the Top Drive control system, our solution dynamically matches torque and seal pressure, perfectly aligning with models like the VARCO TDS-11SA.



Valuable Industry Applications:

Efficiency Enhancement: The cutting-edge third-generation flushing pipe extends the replacement cycle from a mere 3 days to an outstanding 30 days, dramatically reducing non-operational downtime.
Safety Advancement: Our state-of-the-art real-time monitoring system provides an early warning of seal failure a full 48 hours in advance, effectively preventing potential well control incidents.
Cost Optimization: With an extended life cycle, the need for flushing pipe replacements per well drops by an impressive 60%, translating into significant cost savings.



ABOUT US:





SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP): A Pioneer in Petroleum Technology. Since our establishment in 2010, we have focused on manufacturing, importing, and exporting top-tier petroleum equipment. Our comprehensive offering includes oil and gas drilling logistics support and technical services, empowering us to meet both domestic and international industry demands for cutting-edge equipment.
With a robust 16-year presence in the Top Drive market, we have cemented our reputation through a comprehensive OEM import network spanning the United States, Canada, and the European Union. Our commitment to stringent price and quality control has earned us the status of a long-term qualified supplier to industry giants like CNPC, CNOOC, and COPE. We aim to cultivate enduring customer relationships through unmatched service excellence, quality products, competitive pricing, and timely delivery.
At VSP, we place customer satisfaction at the forefront of our mission.

Our expansive warehouse, spanning 1,000 square meters, is meticulously managed by a dedicated team of 4 warehouse keepers and cost accountants. Adhering to API quality standards, we execute rigorous acceptance, storage, and maintenance of raw materials, along with meticulous inventory management and outbound shipment logistics, all while enforcing stringent safety precautions.










Additional WASH-PIPE Part Numbers Available for Reference:

81153	ELBOW,S-PIPE,WELDMENT
84617	S-PIPE,ELBOW 7500
92426	Protector,Pipe,Rubber,4-1/2"X6-3/4",TDS-11,Varco 92426
117063	S-PIPE, RIGHT HAND, OUTSIDE
123634	RING,SNAP,4"-WASH-PIPE-ASSY,TDS
128844	CHART,VARCO WASHPIPE ASSY GUIDE,LAMINATE
2027991	S-PIPE ASSEMBLY, 4" FIG 1002
30123289	WASH PIPE, 3"BORE, 7,500 PSI
30123290	ASSY,WASH-PIPE,3"BORE, 7500 PSI
30123438	PIPE,WASH,4"BORE
30123440	WASH PIPE,ASSY,4"BORE TDS, 7500 PSI
30123562	RING,SNAP,3"WASH-PIPE,TDS
30123563	ASSY,BOX-PACKING,3"WASH-PIPE,TDS
30150084	WRENCH,3" BORE,WASH PIPE ASSY
61938641	WASHPIPE ASSY
108870-2	TOP, S-PIPE MOUNT
117063-7500	S-PIPE,OUTSIDE,RH,WELD,7500,TDS9 (T)
123292-2	PACKING,WASHPIPE, 3" "SEE TEXT"
128844+30	CHART,VARCO WASHPIPE ASSY GUIDE,LAMINATE
30114093-75	ELBOW,S-PIPE LOW TEMP (T)
30123289-TC	PIPE,WASH,3"BORE,TUNGSTEN-CARBIDE
30123290-PK	KIT,SEAL, WASHPIPE PACKING, 7500 PSI
30123440-PK	KIT,PACKING,WASHPIPE,4"
52002-12-B	NIPPLE,PIPE 1/8 NPTX1.5 LG
52020-40-B	NIPPLE, PIPE
52020-44-B	NIPPLE, PIPE
52024-40-B	NIPPLE, PIPE
52102-B	(MT)COUPLG, STD PIPE-COMMON
53000-16-S	PLUG, EXT PIPE C'SK HEX
53001-02-S	PLUG, EXT PIPE-HEX HD
53001-08-C	PLUG, EXT PIPE-HEX HD
53002-12-C	PLUG, PIPE-SQ HD
53406+30	PLUG, PLASTIC PIPE CLOSURE
53407+30	PLUG, PLASTIC PIPE CLOSURE
56501-12-8-S	CONN, PIPE EXT/37DEG
56506-8-12-S	ELBOW, 90DEG EXT PIPE/37
56566-12-12S	ADAPTER, EXT PIPE/37 SWVLAERO2018-12-12S
56710-4-2-S	REDUCER, PIPE-INT/EXT
612984U	WASH PIPE PACKING SET OF 5
91677-500	S-PIPE,5K PSI RH 4" (T)
92426+30	PROTECTOR,PIPE,RUBBER,4.5x6.75
M614005513	KIT,PIPEHANDLER RETENTION,PH-75
P614000139	Cable Pipe Handler Retention
30157366-35-B-H	PIPE HANDLER PACKAGE, PH-75    IBOP Trim:   H2S
30157616-NC50	PIPE HANDLER KIT, PH-75   Drill String Connection:   NC50
8721	Packing,Washpipe
56558-6-6-S	ADAPTER,BULKHEAD-EXT  PIPE/37°
56558-4-4-S	ADAPTER,BULKHEAD-EXT  PIPE /37°
55909-4-4-S	VALVE   NIPPLE,QUICK   DISCONNECT/INT   PIPE
55908-4-4-S	VALVE    COUPLER,QUICK    DISCONNECT/INT    PIPE
55909-6-6-S	VALVE   NIPPLE,QUICK   DISCONNECT/INT   PIPE
56566-16-16-S	ADAPTER,EXT   PIPE/37   SWIVEL
53000-02-S	PLUG,EXTERNAL PIPE
53001-8-C	PLUG,PIPE HEX HEAD
53112-G	CAP,PIPE
53108-G	CAP,PIPE
10358989-005	S-PIPE ELBOW : ABS/CDS  Mud hose conn: 5", Female, Fig.1002
53409	PLUG,PLASTIC,PIPE CLOSURE
11029245-ASM	Kit, S-Pipe, Gearcase, TDS-8SA/1000 7500PSI, Large Bore
122861	Weldment 3'' and 4'' Bore, S-Pipe
M364001009-04-D	MAGNETIC   PLUG,PIPE  THREAD,HEX, NPT
10455330-001	DEUBLIN WASHPIPE:   3.8" Bore
30153491-50	WASHPIPE  ASSY,LG  TO   SM
53148-B	CAP,PIPE
53002-48-C	PLUG,PIPE-SQUARE HEAD
53001-32-C	PLUG,PIPE HEX HEAD
52048-36-B	NIPPLE,PIPE
30123438-C88	PIPE,WASH,4 INCH BORE(COLMONOY)
141481	WRENCH WASH PIPE
30123438-TC	PIPE,WASH -4 INCH BORE(CARBIDE)
30123437	RING,HOLDING,4"WASH PIPE
30123626	BOX ASSY,PACKING 4"WASH PIPE ASSY
53000-6	PLUG,EXTERNAL PIPE,COUNTERSUNK HEX
94269-4	CLAMP,SINGLE PIPE/TUBE/HOSE
56700-4-2-S	ADAPTOR,PIPE INT/EXT
56501-8-12S	CONN. PIPE  /37°
56533-8-8-S	TE E EXT PIPE /37°/37°
56703-8-8-C	PIPE,NIPPLE
52032-28-B	NIPPLE ,PIPE
56566-24-24-S	ADAPTOR,EXT   PIPE/37   SWIVEL
53002-16-C	PLUG,PIPE-SQUARE HEAD
52832-16-B	BUSHING,PIPE REDUCING-COMMON
52824-20-B	BUSHING,PIPE REDUCING-COMMON
52820-12-B	BUSHING,PIPE REDUCING-COMMON
52032-24-B	NIPPLE ,PIPE
52024-24-B	NIPPLE,PIPE
52020-24-B	NIPPLE,PIPE
52020-16-B	NIPPLE,PIPE
52016-16-B	NIPPLE ,PIPE
52004-16-G	NIPPLE,PIPE
56501-4-8-S	CONNECTOR,EXT  PIPE/37°
56703-4-4-S	PIPE,NIPPLE
53000-08-S	PLUG,EXTERNAL PIPE
M611008878-500	S-PIPE SADDLE,LH,TDS-8SA
M611008878	S-PIPE SADDLE,RH,TDS-8SA
93563	PIPE RUBBER
30170245-RH	S-PIPE SADDLE,TDS-1000
3010245-LH	S-PIPE SADDLE,TDS-1000
122860-502	PIPE,3"BORE,LH
122860-501	PIPE,4"BORE      LH
122860	PIPE,4"BORE,RH
66703-8-8-S	NIPPLE,PIPE
56700-8-4-S	REDUCER,PIPE EXT/INT
56501-4-4-0	CONNECTOR,EXT  PIPE/37°
M614004374-6-B	NAMEPLATE,PIPE HANDLER
56501-24-20-S	CONNECTOR,EXTERNAL PIPE 37
56501-20-16-S	CONNECTOR,EXTERNAL PIPE 37
53001-16-C	PLUG,PIPE HEX HEAD
52832-24-G	BUSHING,PIPE REDUCING-COMMON
52832-20-G	BUSHING,PIPE REDUCING-COMMON
52032-44-G	NIPPLE,PIPE
52032-24-G	NIPPLE,PIPE
52024-32-G	NIPPLE,PIPE
52024-24-G	NIPPLE,PIPE
52016-16-G	NIPPLE,PIPE
114840	MOUNT, S-PIPE, LH (OUTSIDE GUARD)
108870-1	MOUNT, S-PIPE-BASE
116411	RRACKFT SFRVICE 100P /S-PIPE
116376	S-PIPE, WELDMENT (HERCULES)
30114855	S-PIPE, LH, WELDMENT, 5000 pSi (OUTSIDE GUARD)
52732-G	TEE,INT PIPE-COMMON
30182002	Washpipe Assembly, 4" Bore
11029245-DWG	Drawing, S-Pipe Installation Kit
11029245-011	S-Pipe Installation Kit
122861-DWG	Drawing, S-Pipe Assembly
122861-75RH-XXX	S-Pipe Assembly
30182002-503	Floating Seal Kit, Washpipe Assy
30182002-DWG	Drawing, Washpipe Assembly
5007145	The core of the washing pipe (steel pipe),P-Series,EMIEXIHXI,For Part # 5007136
8021	Washpipe Assy,200T/250T,HMI/T100
30126290	Washpipe Assy
026.04.00	Washpipe Assy
1.06.17.001	Washpipe Assy
1.06.17.011	Washpipe Assy
1.06.19.048	Washpipe Assy
DQ019.22.06	Washpipe Assy
10479097-001	PH65 PIPE HANDLER PACKAGE, IDS-350PE  NC-50, 350T
30156835	PaCkage, S-Pipe TDS-9/11SA
30157366	Pipe Handler PaCkage, PH-75
30157616	Kit, ToOIL, Pipe Hand1er, PH-75
56506-06-04-S	EUBOM,90° EXT  PIPE/37°
53000-08-C	PLUG,  EXT  PIPE  -  COUNTERSUNK   HEX
53000-06-C	PLUG,  EXT  PIPE  -  COUNTERSUNK   HEX
52008-12-G	NIPPLE,PIPE
30123289-C88	PIPE,WASH-3"BORE,C-88
56703-16-12-S	PIPE,NIPPLE
56700-20-16-S	ADAPTOR,PIPE  INT/EXT
119387-500	PIN,PIPE HANDLER
56723-24-20	NIPPLE,PIPE,SCH-80
56703-8-8-S	PIPE,NIPPLE
56521-4-4-S	ADAPTOR,  INT PIPE/37
56506-20-20-S	ELBOW,90°EXT  PIPE/37°
53001-24-C	PLUG,PIPE HEX HEAD
52124-G	CONNECTOR,INT.PIPE
56703-20-16-S	PIPE,NIPPLE
56506-4-6-S	ELBOW,90°EXT PIPE/37°
56506-20-24-S	ELBOW,90°EXT PIPE/37
56161-20-S	TEE,INT PIPE
56501-06-08-S	CONNECTOR,EXTERNAL PIPE 37
56501-06-06-S	CONNECTOR,EXTERNAL PIPE 37
3000-1-C	PLUG,EXTERNAL PIPE
30114855-7500	S-PIPE,LH,WELDMENT,7500 psi(OUTSIDE GUARD)
119387-LT	PIN,PIPE HANDLER