Product Description
The Internal Blowout Preventer (IBOP) is an essential guardian in the top drive systems used throughout the dynamic drilling industry. Expertly crafted to rapidly seal the drill string, it acts as a paramount safety mechanism to prevent the uncontrolled release of fluids. Serving as a formidable frontline defense against potential kicks, catastrophic blowouts, and severe environmental threats, the IBOP's outstanding engineering is finely tuned to ensure operational safety amidst the most challenging high-pressure, high-temperature (HPHT), and corrosive drilling conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Contact us for an exclusive quotation tailored to your needs.
Function:Dual-Activation System:
Hydraulic Activation: Harnesses rig hydraulic power to achieve full closure in under 3 seconds, facilitating a rapid response to unexpected wellbore pressure surges.
Mechanical Redundancy: Features a manual override system (e.g., hand pump or wrench-operated backup) that ensures continuous functionality even in the event of hydraulic system failure.
Pressure Integrity:
Engineered to handle 10,000-15,000 psi working pressure (adjustable to specific needs), it maintains a safety margin of 1.5:1 to 2:1, fully compliant with API Spec 16A.
Constructed from premium high-strength alloy steel (e.g., 4140/4145), it undergoes heat treatment for uniform hardness (HRC 26-34) and aligns with NACE MR0175 standards for sour service applications.
Advanced Sealing Mechanism:
Primary Metal Seal: Features tungsten carbide or stellite-coated sealing surfaces that resist erosion from abrasive drilling fluids and high-velocity particulates.
Secondary Elastomeric Seals: Utilizes high-performance polymers (e.g., HNBR, FFKM) rated for -30°C to 200°C (-22°F to 392°F), providing steadfast reliability in extreme temperature conditions.
Flow Efficiency:
Its full-bore design (ID 3-1/2" to 7-1/16") minimizes flow restriction, ensuring optimal mud circulation rates are maintained.
Incorporates anti-swab/surge geometry to reduce pressure fluctuations during tripping and connections.
Operational Benefits
Rapid Well Control:
Integrates seamlessly with rig BOP systems to instantly isolate the drill string, reducing risks associated with kick escalation.
Real-Time Monitoring:
Optional integrated sensors deliver real-time feedback on valve position, seal integrity, and pressure status via CANbus or analog outputs, fully compatible with existing rig control systems.
Modular Maintenance:
Innovative cartridge-style seal assemblies enable easy field replacement without dismantling the top drive shaft, reducing downtime to under 6 hours.
Key Applications
Emergency Shut-In:
Activates swiftly during unexpected influxes of formation fluids (gas, oil, or water) to restore well control.
Tripping/Connection Safety:
Functions as a vital secondary barrier while running or pulling drill pipe, enhancing annular BOPs.
Managed Pressure Drilling (MPD):
Effortlessly manage annular pressure with precision in operations that demand a narrow mud weight window, ensuring optimal performance and safety.
Engineered for Corrosive Environments:
Specifically designed to be compatible with hydrogen sulfide (HS)-containing formations, these advanced solutions also handle high-salinity brines and acidic fluids with ease.
Adherence to Industry Compliance Standards
Our products excel in meeting rigorous industry standards, including API Spec 16A for Drilling Equipment, 16C for Choke & Kill Systems, and 7K for Drilling Equipment, ensuring unparalleled reliability.
Fully compliant with NACE MR0175/ISO 15156 standards, our offerings are ready for sour service applications, granting peace of mind in challenging environments.
Enhance your credentials with optional certifications such as DNV-GL, ABS, or ISO 9001 for superior quality management systems.
Comprehensive Range of Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD. (VSP) is a trailblazer in the petroleum equipment industry, proudly established in 2010. Our core mission encompasses the manufacturing, import, and export of high-caliber petroleum equipment, while also providing indispensable oil and gas drilling logistics support and technical services. This strategic direction empowers us to satisfy the ever-evolving equipment needs of both domestic and international petroleum sectors. A hallmark of our innovation, the independently developed DQ series top drive, stands as a testament to our engineering prowess, adeptly catering to drilling operations reaching depths between 2,000 and 7,000 meters. Furthermore, we excel in offering OEM parts and substitutes for top drives from renowned brands such as VARCO, TESCO, CANRIG, TPEC, JH, BPM, and HongHua. With a robust 16-year legacy in the top drive market, we have meticulously crafted a comprehensive OEM import channel spanning the United States, Canada, and the European Union. Our unwavering commitment to stringent price and quality control has earned us a prestigious standing as a long-term, qualified supplier to industry giants like CNPC, CNOOC, and COPE. At VSP, we are dedicated to forging enduring partnerships with our clientele, underpinned by unwavering performance. This dedication is reflected in our relentless pursuit of excellence through unparalleled service, superior quality products, competitive pricing, and swift delivery. Customer satisfaction is the cornerstone of our philosophy, driving every facet of our operations.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation: Versatile and Tailored Solutions
Recognizing the unique nature of each product and the specific needs of our clients, we offer a comprehensive range of packaging solutions. Our offerings include customizable options such as wooden crates, iron shelving, eco-friendly paper boxes, and specialized containers, all meticulously designed to guarantee the safety and preservation of your goods throughout transit:
Wooden Case Packaging: Robust Safety for Heavy and Bulky Goods: Ideal for substantial or voluminous items, including machinery, equipment, and large components. Our wooden pallet packaging boasts exceptional load-bearing strength and stability, effectively safeguarding your cargo from movement or harm during transit.
Paper Box Packaging: Cost-Efficient and Eco-Conscious for Lightweight Items: Perfect for delicate, light, or regularly sized products like electronics and daily essentials. These eco-friendly boxes are not only budget-friendly but also offer superior environmental benefits.
Wood Pallet Packaging: Securing Goods with Precision Products are firmly affixed to the wooden pallets, bolstered by bolts or nails to ensure a secure union between goods and pallets. For heavier items, additional support structures are incorporated to prevent shifting during transport.
Container Packaging: Maximizing Space with Customized Safety: Perfectly suited for bulk shipping, containers optimize spatial usage and minimize transportation expenses. Interiors can be tailored to fit specific product characteristics, guaranteeing the utmost protection.
2-Marks and Labels: Clear and Concise for Seamless Logistics
Packaging surfaces are clearly marked with vital details like product name, specifications, quantity, destination, and shipping instructions, ensuring easy identification and smooth handling during transit.
For unique items, including fragile or hazardous materials, prominent warning labels are affixed to alert handlers to exercise caution.
3-Shipping Methods of Delivery: Diverse and Efficient Logistics
Sea Transport: Durable and Resilient for Maritime Journeys: Packaging is engineered to withstand the rigorous marine environment, paying special attention to moisture resistance and corrosion from salt spray. Moisture-vulnerable items receive additional waterproof materials.
Air Transport: Compact and Safe for Aerial Expeditions With air travel constraints on size and weight, our packaging is designed to be as compact as possible. It ensures your goods remain unscathed by pressure changes during flight.
Land Transport: Shock-Absorbent and Reliable for Overland Routes: Whether by train or truck, long-distance land transport demands packaging with excellent shock absorption to protect goods from damage on uneven terrains.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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