Product Description
Introducing the pinnacle of safety in the drilling industry-the Internal Blowout Preventer (IBOP). This indispensable device seamlessly integrates into top drive systems to deliver unmatched protection. Engineered to swiftly seal the drill string and thwart uncontrolled fluid discharges, the IBOP stands as a formidable barrier against hazardous kicks, blowouts, and the environmental perils of drilling. Built with enduring strength, it guarantees safety and reliability even in the most challenging high-pressure, high-temperature (HPHT), and corrosive conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO,TESCO,CANRIG,TPEC,JH,HH,BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Reach out to us today for a personalized quotation.
Function:Dual-Activation System:
Hydraulic Activation: Harnesses rig hydraulic power to secure full closure in under 3 seconds, ensuring swift emergency response amid sudden wellbore pressure spikes.
Mechanical Redundancy: Features a manual override (using a hand pump or wrench-operated backup) to maintain functionality even if the hydraulic system fails.
Pressure Integrity:
Engineered for 10,000-15,000 psi working pressure (customizable as per application), with a safety margin ranging from 1.5:1 to 2:1, conforming to API Spec 16A.
Crafted from high-strength alloy steel (such as 4140/4145), heat-treated for consistent hardness (HRC 26-34) and compliant with NACE MR0175 standards for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Coated with tungsten carbide or stellite, these sealing surfaces resist erosion from abrasive drilling fluids and high-speed particulates.
Secondary Elastomeric Seals: Composed of high-performance polymers like HNBR and FFKM, these seals are rated for temperatures from -30°C to 200°C (-22°F to 392°F), ensuring reliable performance in severe conditions.
Flow Efficiency:
Full-bore design (ID 3-1/2" to 7-1/16") ensures minimal flow restriction, maintaining efficient mud circulation rates.
Innovative anti-swab/surge geometry diminishes pressure fluctuations during tripping and connections.
Operational Benefits
Rapid Well Control:
Seamlessly synchronizes with rig BOP systems to instantly isolate the drill string, significantly reducing the risk of kick escalation.
Real-Time Monitoring:
Equipped with optional integrated sensors that provide real-time feedback on valve position, seal integrity, and pressure status via CANbus or analog outputs, fully compatible with rig control systems.
Modular Maintenance:
Innovative cartridge-style seal assemblies allow field replacements without disassembling the top drive shaft, cutting downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Deploys automatically during unexpected formation fluid influxes (whether gas, oil, or water) to swiftly regain control of the well.
Tripping/Connection Safety:
Acts as an additional barrier while running or pulling drill pipe, effectively complementing annular BOPs.
Managed Pressure Drilling (MPD):
Facilitates precise annular pressure management in operations with narrow mud weight windows.
Corrosive Environments:
Engineered for excellence in corrosive conditions, this product is compatible with formations containing hydrogen sulfide (HS), high-salinity brines, and a variety of acidic fluids, ensuring robust performance and durability.
Industry Compliance
Our product proudly meets the stringent standards of API Spec 16A for Drilling Equipment, 16C for Choke & Kill Systems, and 7K for Drilling Equipment, assuring you of its top-tier quality and reliability in demanding applications.
It is also compliant with NACE MR0175/ISO 15156 for sour service, which guarantees that it can withstand the harshest and most challenging environments.
Further enhancing our credibility, we offer optional certifications from prestigious bodies such as DNV-GL and ABS, as well as adherence to ISO 9001 quality management standards, ensuring the highest level of quality assurance.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), established in 2010, is a leading force in the manufacturing, import, and export of cutting-edge petroleum equipment. Our core mission is to seamlessly blend the logistics support and technical services required for the oil and gas drilling sectors, allowing us to adeptly cater to the escalating demands of the domestic and international petroleum industry. VSP proudly presents the independently developed DQ series top drive, meticulously designed for drilling operations spanning depths from 2000 to 7000 meters. We also specialize in providing OEM parts and alternatives for top drives from industry giants like VARCO, TES-TESCO, CANRIG, TPEC, JH, BPM, and HongHua. With an impressive 16 years of expertise in the top drive market, we've cultivated a robust OEM import network across the United States, Canada, and the European Union. Our unwavering commitment to stringent pricing and quality standards has cemented our status as a long-term, trusted supplier for prestigious companies such as CNPC, CNOOC, and COPE. At VSP, we are dedicated to building enduring partnerships with our clients, grounded in unwavering performance. This commitment is reflected in our relentless focus on providing exceptional service, superior quality products, competitive pricing, and timely delivery. At VSP, your satisfaction is our top priority.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and transportation
Tailored to the unique attributes of each product and the specific desires of our clientele, we offer a diverse array of packaging options. Whether following our expert recommendations or aligning with your individual specifications, our packaging repertoire includes robust wooden boxes, resilient iron shelves, eco-friendly paper boxes, and versatile containers. Each selection is meticulously designed to guarantee the utmost protection and preservation of your goods throughout their journey to you.
Wooden case packaging: Ideally crafted for substantial or voluminous items like machinery, equipment, and sizable components. Wooden pallet packaging boasts exceptional load-bearing capabilities and unmatched stability, effectively safeguarding your valuable goods against movement or damage during transit.
Paper box packaging: Perfectly suited for lightweight, delicate, or uniformly-sized smaller items such as electronics and everyday necessities. These environmentally-conscious paper boxes not only offer a cost-effective solution but also champion sustainability with their commendable green credentials.
Wood pallet packaging: Our process involves securely anchoring goods onto wooden pallets, further reinforced with bolts or nails, ensuring a tight, unwavering bond. For heavier items, we enhance stability by incorporating additional support structures, preventing any tilting or mishap during transportation.
Container packaging: An optimal choice for bulk shipments, maximizing spatial efficiency and minimizing logistical expenses. Internally, the container can be tailored to the unique characteristics of your goods, ensuring their protection throughout the journey.
2-Marks and labels:
A detailed label declaring the name, specification, quantity, destination, and any transportation prerequisites is affixed to the package, facilitating effortless identification and handling during transit.
Special items, such as fragile or hazardous goods, are additionally marked with prominent warning labels, alerting transport personnel to exercise heightened caution.
3-Shipping Methods of delivery:
Sea transport: Ensuring resilience against the demanding maritime environment is key, with particular attention to moisture resistance and salt spray corrosion protection. For moisture-sensitive items, specialized moisture-proof materials are utilized.
Air transport: Given the constraints of air freight regarding size and weight, our packaging is expertly compacted while ensuring that your goods remain undamaged by air pressure fluctuations.
Land transport: Whether by train or truck, our packaging is designed to withstand the rigors of long-distance travel, offering superior shock resistance to safeguard your goods over uneven terrain.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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