Product Description
The Internal Blowout Preventer (IBOP) is a vital safety component in top drive systems throughout the drilling industry. This indispensable device is engineered to swiftly seal the drill string, effectively curbing any uncontrolled fluid discharge. As a steadfast guardian, the IBOP offers the first line of defense against the potentially catastrophic scenarios of kicks, blowouts, and environmental hazards. With its robust and resilient engineering, it guarantees operational safety even in the most challenging high-pressure, high-temperature (HPHT), and corrosive drilling conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Reach out to us for your personalized quotation.
Function:Dual-Activation System:
Hydraulic Activation: Employs rig hydraulic power to achieve a complete seal in less than 3 seconds, facilitating swift emergency responses in the face of sudden wellbore pressure spikes.
Mechanical Redundancy: Features a manual override option (via hand pump or wrench-operated backup), ensuring continued functionality even if the hydraulic system fails.
Pressure Integrity:
Rated for a working pressure range of 10,000-15,000 psi (adjustable to suit specific applications), complemented by a 1.5:1 to 2:1 safety margin, fully compliant with API Spec 16A.
Built from high-strength alloy steel (such as 4140/4145), meticulously heat-treated for uniform hardness (HRC 26-34) and NACE MR0175 compliance, suitable for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Features tungsten carbide or stellite-coated sealing surfaces, designed to withstand erosion from abrasive drilling fluids and high-velocity particulates.
Secondary Elastomeric Seals: Composed of high-performance polymers (e.g., HNBR, FFKM) rated for temperatures ranging from -30°C to 200°C (-22°F to 392°F), ensuring dependability in extreme conditions.
Flow Efficiency:
A full-bore design (ID 3-1/2" to 7-1/16") minimizes flow restrictions, thereby maintaining optimal mud circulation rates.
Anti-swab/surge geometry is strategically designed to reduce pressure fluctuations during tripping and connections.
Operational Benefits
Rapid Well Control:
Seamlessly integrates with rig BOP systems to instantly isolate the drill string, effectively mitigating the risk of kick escalation.
Real-Time Monitoring:
Offers optional integrated sensors that provide live updates on valve position, seal integrity, and pressure status through CANbus or analog outputs, compatible with rig control systems.
Modular Maintenance:
Cartridge-style seal assemblies enable field replacement without the need to disassemble the top drive shaft, reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates to regain well control during unexpected influxes of formation fluids, such as gas, oil, or water.
Tripping/Connection Safety:
Acts as a secondary barrier while running or pulling drill pipe, effectively complementing annular BOPs.
Managed Pressure Drilling (MPD):
Facilitates precise annular pressure management in operations with narrow mud weight windows.
Corrosive Environments:
Expertly crafted to thrive in harsh conditions, our TDS11SA Ibop is fully compatible with HS-containing formations, high-salinity brines, and acidic fluids, ensuring unmatched performance and reliability.
Industry Compliance:
Engineered to perfection, the TDS11SA Ibop adheres strictly to the rigorous standards of API Spec 16A for drilling equipment, 16C for choke & kill systems, and 7K for drilling equipment, promising exceptional quality and safety.
For operations in sour service conditions, rest assured knowing our product is compliant with NACE MR0175/ISO 15156 standards, offering dependable and safe functionality.
Expand your assurance with our optional certifications, including DNV-GL, ABS, or ISO 9001 quality management, enhancing trust in quality and performance.
Other Spares & Part Numbers Related to IBOP:
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), established in 2010, stands as a beacon of excellence in the realm of Manufacturing, Import & Export of petroleum equipment. With a dedicated focus on the oil & gas drilling logistics support and technical services, VSP adeptly caters to the burgeoning demands of both domestic and international petroleum industries. Pioneering innovation, VSP has independently developed the DQ series top drive, expertly designed for drilling operations spanning depths from 2000 to 7000 metres. Beyond this, we offer high-quality OEM parts and substitutes for top drive systems of renowned brands like VARCO, TE-SCO, CANRIG, TPEC, JH, BPM, and HongHua. With an impressive 16-year legacy in the top drive market, we have established a robust and complete OEM import channel across the United States, Canada, and the European Union. Our commitment to rigorous price and quality control has solidified our status as a long-term qualified supplier to industry giants such as CNPC, CNOOC, and COPE. At VSP, we are dedicated to forging enduring partnerships with our clients, built on the bedrock of consistent performance. This commitment is manifested through our unwavering focus on providing exceptional service, superior quality products, competitive pricing, and timely delivery. Customer satisfaction remains our utmost priority at VSP.
Certifications
Exhibition
Packaging & Shipping
1-Package and transportation
In aligning with the diverse characteristics of goods and the unique requirements of our esteemed clientele, we offer a spectrum of superior packaging solutions. Our offerings include versatile options such as wooden boxes, sturdy iron shelves, eco-friendly paper boxes, and capacious containers. We can also accommodate custom packaging as per your specifications. These robust options ensure the utmost safety and integrity of your products throughout their journey:
Wooden case packaging: Ideal for heavy or large-volume items, such as machinery, equipment, and sizable components. Wooden pallet packaging boasts exceptional load-bearing capacity and stability, meticulously designed to prevent movement or damage during transportation.
Paper box packaging: Perfect for lightweight, delicate, or small standard items like electronic devices and everyday goods. Our eco-conscious paper boxes are cost-effective and boast impressive environmental credentials.
Wood pallet packaging: The goods are securely anchored on the wooden pallet, enhanced with bolts or nails, ensuring a seamless bond. For hefty items, additional support structures are incorporated to avert any tilting during transit.
Container packaging: Tailored for transporting substantial quantities of goods, this option maximizes space efficiency and minimizes costs. Custom interior modifications of the container ensure optimal safety tailored to the goods' specific characteristics.
2-Marks and labels:
To facilitate seamless identification and handling, packaging surfaces are clearly marked with detailed information such as name, specification, quantity, destination, and transport requirements of the goods.
For unique items like fragile or hazardous goods, prominent warning labels are affixed to alert transport personnel for careful handling.
3-Shipping Methods of delivery:
Sea transport: Our packaging solutions are tailored to endure the demanding conditions of lengthy maritime journeys, providing protection against moisture and salt spray corrosion. Moisture-sensitive items benefit from specialized moisture-resistant materials.
Air transport: Given the constraints on volume and weight in air transport, our packaging is ingeniously compact yet ensures resilience against air pressure fluctuations, safeguarding goods against potential damage.
Land transport: Whether by train or truck, our packaging is engineered for resilience, offering superior shock resistance. This ensures your goods remain intact, even on the most uneven routes during long-distance land transport.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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