Product Description
Introducing the Internal Blowout Preventer (IBOP), a paramount safety apparatus for top drive systems, pivotal within the drilling industry's safety framework. Expertly engineered to swiftly seal the drill string, the IBOP is your essential guardian against uncontrolled fluid releases, offering a proactive shield against unexpected kicks, blowouts, and potential environmental threats. Its impeccable construction is tailored to endure and excel in high-pressure, high-temperature (HPHT), and corrosive drilling scenarios, ensuring operational safety and reliability.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Contact us for an exclusive quotation tailored to your needs.
Function:Dual-Activation System:
Hydraulic Activation: Empowers rapid closure using rig hydraulic power, achieving full closure in under 3 seconds, ensuring swift emergency response to sudden wellbore pressure surges.
Mechanical Redundancy: Offers a manual override option through a hand pump or wrench-operated backup, guaranteeing continued functionality even amidst hydraulic system failures.
Pressure Integrity:
Engineered to withstand 10,000-15,000 psi working pressure, adjustable to suit specific applications, and built with a 1.5:1 to 2:1 safety margin, in full compliance with API Spec 16A.
Crafted from high-strength alloy steel, such as 4140/4145, with heat treatment for uniform hardness (HRC 26-34), meeting NACE MR0175 standards for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Features tungsten carbide or stellite-coated surfaces that resist erosion from abrasive drilling fluids and high-velocity particulates, ensuring durability.
Secondary Elastomeric Seals: Utilizes high-performance polymers like HNBR and FFKM, rated for temperatures from -30°C to 200°C (-22°F to 392°F), assuring reliability in extreme thermal conditions.
Flow Efficiency:
A full-bore design ranging from ID 3-1/2" to 7-1/16" minimizes flow restriction, maintaining optimal mud circulation rates for enhanced operational efficiency.
Innovative anti-swab/surge geometry mitigates pressure fluctuations during tripping and connections, promoting consistent and controlled operations.
Operational Benefits
Rapid Well Control:
Seamlessly integrates with rig BOP systems to isolate the drill string instantly, significantly reducing the risk of kick escalation and enhancing operational safety.
Real-Time Monitoring:
Equipped with optional integrated sensors that provide live feedback on valve position, seal integrity, and pressure status via CANbus or analog outputs, ensuring compatibility with rig control systems.
Modular Maintenance:
Features cartridge-style seal assemblies that allow for field replacement without disassembling the top drive shaft, drastically reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Designed to activate during unexpected influxes of formation fluids such as gas, oil, or water, effectively regaining well control and ensuring operational safety.
Tripping/Connection Safety:
Functions as a secondary barrier while running or pulling drill pipe, effectively complementing annular BOPs for enhanced safety measures.
Managed Pressure Drilling (MPD):
Experience unparalleled precision in managing annular pressure, even within the most confined mud weight windows, ensuring you maintain optimal control in your operations.
Superior Performance in Corrosive Environments:
Engineered for compatibility with challenging HS-containing formations, our product excels in high-salinity brines and withstands the most acidic fluids, ensuring durability and reliability.
Adherence to Industry Compliance Standards
Our products are meticulously manufactured to meet the stringent requirements of API Spec 16A (Drilling Equipment), 16C (Choke & Kill Systems), and 7K (Drilling Equipment), guaranteeing top-tier performance.
Fully compliant with the rigorous standards of NACE MR0175/ISO 15156 for applications involving sour service, providing you with confidence and peace of mind.
Optional certifications available include DNV-GL, ABS, or ISO 9001 for those seeking enhanced quality management assurance.
Extensive Range of Other Spares & Part Numbers Available for IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
Welcome to SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), a beacon of innovation in the petroleum equipment sector since 2010. VSP stands as a leader in the Manufacturing, Import, and Export of premium petroleum equipment, while offering unparalleled oil & gas drilling logistics support and technical services. This empowers us to fulfill the burgeoning needs of both domestic and international petroleum industries. Our hallmark achievement, the independently developed DQ series top drive, is tailored for drilling operations at impressive depths ranging from 2000 to 7000 meters. We also excel in providing OEM parts and alternatives for top drives from industry giants including VARCO, TESCO, CANRIG, TPEC, JH, BPM, and HongHua. With a robust presence in the top drive market for 16 years, we've meticulously cultivated a comprehensive OEM import network across the United States, Canada, and the European Union. Our unwavering commitment to strict price and quality control has earned us the honor of being a long-term qualified supplier for esteemed companies like CNPC, CNOOC, and COPE. At VSP, we endeavor to nurture enduring relationships with our clients, built on the foundation of consistent excellence. Our dedication is reflected in delivering remarkable service, top-tier quality products, competitive pricing, and prompt delivery. At VSP, customer satisfaction isn't just a goal-it's our topmost priority.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and transportation
Tailored to meet the distinct attributes of each product and cater to our customers' unique requirements, we offer an array of premium packaging solutions. Whether it's traditional wooden crates, sturdy iron frames, eco-friendly paper boxes, or spacious containers, our packaging is designed to safeguard and maintain the pristine condition of your goods during transit:
Wooden case packaging: Designed for robust or bulky items like machinery and substantial components, wooden crates boast high load-bearing capabilities and stability, effectively preventing movement or damage throughout the shipping journey.
Paper box packaging: Ideal for lightweight, delicate, or regularly-sized smaller items such as electronics and everyday essentials. Our eco-conscious paper packaging not only cuts costs but also champions environmental responsibility.
Wood pallet packaging: Goods are securely anchored to wooden pallets, bolstered with bolts or nails, ensuring a tight fit. For heavier items, extra supportive structures are implemented to avert tilting during transport.
Container packaging: Perfect for shipping large volumes, containers maximize space utilization and slash transport expenses. Customizable interiors cater to the specific needs of each cargo type, guaranteeing their safety throughout the journey.
2-Marks and labels:
Goods are clearly labeled with their name, specifications, quantity, destination, and transport instructions, ensuring seamless identification and streamlined handling throughout the shipping process.
For sensitive goods, such as fragile or hazardous items, prominent warning labels are affixed to alert transport personnel to exercise caution during handling.
3-Shipping Methods of delivery:
Sea transport: Our packaging is fortified to endure the rigors of prolonged maritime conditions, including moisture and corrosive sea spray. Moisture-sensitive cargo benefits from specialized moisture-resistant materials.
Air transport: With air transport's constraints on size and weight, our packaging is efficiently compact, ensuring resilience against pressure fluctuations without compromising on protection.
Land transport: Whether by train or truck, our packaging is engineered for superior shock absorption, safeguarding goods against road-induced jolts and vibrations over long-distance routes.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
Audited Supplier 
){kind=link}