Product Description
The Internal Blowout Preventer (IBOP) stands as an indispensable safety apparatus within the top drive systems of the drilling industry. Specially engineered to swiftly seal the drill string, it plays a pivotal role in averting uncontrolled fluid discharges. The IBOP is the first line of defense against potential kicks, catastrophic blowouts, and detrimental environmental incidents. Its robust and meticulously crafted design guarantees operational safety even amidst high-pressure, high-temperature (HPHT), and corrosive drilling conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Contact us for a tailored quotation today
Function:Dual-Activation System:
Hydraulic Activation: Leverages rig hydraulic power to accomplish full closure in under three seconds, ensuring swift emergency responses during sudden wellbore pressure events.
Mechanical Redundancy: Provides manual override functionality (e.g., hand pump or wrench-operated backup) to maintain operation even if the hydraulic system fails.
Pressure Integrity:
Adaptable for 10,000-15,000 psi working pressure, maintaining a secure safety margin of 1.5:1 to 2:1, fully compliant with API Spec 16A standards.
Crafted from high-strength alloy steel, such as 4140/4145, heat-treated for consistent hardness (HRC 26-34) with NACE MR0175 compliance for use in sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Sealing surfaces coated with tungsten carbide or stellite counteract erosion caused by abrasive drilling fluids and high-speed particulates.
Secondary Elastomeric Seals: Uses high-performance polymers like HNBR and FFKM, capable of enduring temperatures from -30°C to 200°C (-22°F to 392°F), ensuring exceptional reliability across extreme conditions.
Flow Efficiency:
The full-bore design (ID 3-1/2" to 7-1/16") is specifically engineered to minimize flow restrictions, thus optimizing mud circulation rates.
Innovative anti-swab/surge geometry effectively reduces pressure fluctuation during tripping and connections, enhancing operational stability.
Operational Benefits
Rapid Well Control:
Seamlessly integrates with rig BOP systems to instantly isolate the drill string, thus mitigating any risks of kick escalation.
Real-Time Monitoring:
Includes optional integrated sensors that provide live data on valve positioning, seal integrity, and pressure status via CANbus or analog outputs, all compatible with rig control systems.
Modular Maintenance:
The cartridge-style seal assemblies allow for field replacements without needing to disassemble the top drive shaft, significantly reducing downtime to less than six hours.
Key Applications
Emergency Shut-In:
Automatically activates in response to unexpected inflows of formation fluids such as gas, oil, or water, thereby restoring well control efficiently.
Tripping/Connection Safety:
Acts as a secondary safety barrier during the running or pulling of drill pipes, complementing annular BOPs effectively.
Managed Pressure Drilling (MPD):
Facilitates precise management of annular pressure in operations with narrow mud weight windows, optimizing drilling performance.
Corrosive Environments:
Our advanced 110103-501 Ibop for Top Drive System is meticulously engineered for seamless operation even in the harshest conditions, ensuring compatibility with HS-containing formations, high-salinity brines, and acidic fluids.
Industry Compliance:
Shandong Vs Petroleum Technology Co., Ltd takes pride in our unwavering commitment to industry standards. Our product proudly meets API Spec 16A (Drilling Equipment), 16C (Choke & Kill Systems), and 7K (Drilling Equipment).
Engineered for excellence, the 110103-501 Ibop adheres to NACE MR0175/ISO 15156 specifications, making it ideal for sour service applications.
For those seeking additional assurance, optional certifications such as DNV-GL, ABS, or ISO 9001 quality management are available to further validate our product's superior quality and reliability.
Other Spares & Part Numbers Related to IBOP:
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), proudly established in 2010, is a powerhouse in the manufacturing, import, and export of high-quality petroleum equipment. As a leader in the oil and gas sector, VSP not only leads in providing state-of-the-art equipment but also excels in offering oil and gas drilling logistics support and expert technical services. This dual focus empowers us to effectively meet the burgeoning demands of both domestic and global petroleum industries. Pioneering innovation, VSP has independently developed and launched the advanced DQ series top drive systems, expertly designed for rigorous drilling operations at impressive depths of 2,000 to 7,000 meters. In addition, we offer precision OEM parts and substitutes compatible with renowned top drive systems including VARCO, TE-SCO, CANRIG, TPEC, JH, BPM, and HongHua. Boasting an extensive 16-year legacy in the top drive market, VSP has expertly crafted a comprehensive OEM import channel spanning the United States, Canada, and the European Union. Our unwavering commitment to stringent price and quality control has earned us the prestigious status of long-term qualified supplier for industry giants such as CNPC, CNOOC, and COPE. We are devoted to forging enduring partnerships with our clients by consistently delivering outstanding service, superior quality products, competitively priced solutions, and swift delivery. At VSP, your satisfaction is not just a priority-it is our passion and commitment.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
Understanding the unique attributes of each product and catering to distinct customer needs, we offer an array of packaging solutions tailored for versatility and safety. Our methods include wooden boxes, iron shelves, eco-friendly paper boxes, and containers, all crafted to ensure your goods remain pristine throughout their journey.
Wooden Case Packaging: Ideal for robust or sizeable items such as machinery, equipment, and large components. This packaging boasts exceptional load-bearing capacity and stability, effectively safeguarding your goods against movement or damage during transit.
Paper Box Packaging: Perfect for lightweight, delicate, or uniformly small items like electronics and daily essentials. These eco-friendly boxes offer cost-efficiency along with outstanding environmental benefits.
Wood Pallet Packaging: Goods are meticulously secured to wooden pallets, reinforced with bolts or nails, ensuring a tight bond. For heavier items, additional structural support is incorporated to prevent any tilting during transit.
Container Packaging: Designed for the efficient transport of large shipments, containers optimize space usage and lower transportation expenses. Each container can be customized to align with the specific needs of your goods, offering unparalleled safety.
2-Marks and Labels:
Clearly marked with all pertinent details like name, specifications, quantity, destination, and transport requirements, our packaging ensures seamless identification and smooth operations. For items requiring extra care, such as fragile or hazardous goods, we provide bold warning labels to guide handling safely.
For special goods such as fragile or hazardous items, we apply prominent warning labels to alert transport personnel to handle with utmost care.
3-Shipping Methods of Delivery:
Sea Transport: Our sea transport packaging is crafted to endure the maritime environment, including moisture and salt spray. Special moisture-proof materials are utilized for items susceptible to dampness, ensuring they remain unaffected by the ocean's challenges.
Air Transport: Considering the specific volume and weight constraints of air transport, our packaging is designed to be as compact as possible while ensuring protection against pressure changes during flight.
Land Transport: Facilitated by trains or trucks, our land transport packaging boasts excellent shock resistance to prevent damage during long-haul journeys over uneven terrain.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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