Product Description
The Internal Blowout Preventer (IBOP) stands as an indispensable safeguard, seamlessly integrated into top drive systems within the drilling industry. Expertly engineered to swiftly seal the drill string and halt any uncontrolled fluid release, the IBOP serves as a vital defense against potential kicks, catastrophic blowouts, and environmental threats. With its robust construction, this device ensures unparalleled operational safety, especially in high-pressure, high-temperature (HPHT), and corrosive drilling environments.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Contact us for a personalized quotation, tailored to your specific requirements.
Function:Dual-Activation System:
Hydraulic Activation: Harnesses rig hydraulic power to achieve complete closure in under 3 seconds, providing a swift emergency response during sudden wellbore pressure surges.
Mechanical Redundancy: Features a manual override capability, such as a hand pump or wrench-operated backup, ensuring continued functionality even if the hydraulic system fails.
Pressure Integrity:
Rated to withstand working pressures of 10,000-15,000 psi (adjustable to suit application needs), maintaining a 1.5:1 to 2:1 safety margin in strict compliance with API Spec 16A standards.
Constructed from high-strength alloy steel, such as 4140/4145, this device is heat-treated for uniform hardness (HRC 26-34) and conforms to NACE MR0175 standards for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Featuring tungsten carbide or stellite-coated sealing surfaces, the IBOP resists erosion from abrasive drilling fluids and high-velocity particulates.
Secondary Elastomeric Seals: Incorporates high-performance polymers like HNBR and FFKM, rated for extreme temperatures ranging from -30°C to 200°C (-22°F to 392°F), ensuring reliable performance.
Flow Efficiency:
The full-bore design, with an internal diameter of 3-1/2" to 7-1/16", minimizes flow restrictions, maintaining optimal mud circulation rates.
Its anti-swab/surge geometry reduces pressure fluctuations during tripping and connections, enhancing operational stability.
Operational Benefits
Rapid Well Control:
Seamlessly synchronizes with rig BOP systems to instantly isolate the drill string, minimizing risks of kick escalation.
Real-Time Monitoring:
Optional integrated sensors deliver continuous feedback on valve position, seal integrity, and pressure status via CANbus or analog outputs, fully compatible with rig control systems.
Modular Maintenance:
Cartridge-style seal assemblies allow for swift field replacement without requiring disassembly of the top drive shaft, significantly reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates during unexpected influxes of formation fluids, whether gas, oil, or water, to quickly regain well control.
Tripping/Connection Safety:
Serves as a crucial secondary barrier while running or pulling drill pipe, complementing annular BOPs for enhanced safety.
Managed Pressure Drilling (MPD):
Experience unparalleled control with our innovative system, designed to flawlessly manage annular pressure in operations with narrow mud weight windows, ensuring precision and efficiency in every drilling scenario.
Corrosive Environments:
Engineered to thrive in the harshest conditions, our product is compatible with formations containing hydrogen sulfide, as well as high-salinity brines and acidic fluids, providing unparalleled resilience and reliability.
Industry Compliance
Proudly meeting the rigorous standards of API Spec 16A, 16C, and 7K, our products are built to excel in drilling equipment and choke & kill systems, ensuring top-tier safety and performance.
Built with precision and care, our product is compliant with the stringent requirements of NACE MR0175/ISO 15156 for sour service, guaranteeing safety and durability in demanding environments.
Optional certifications: Elevate your assurance with optional certifications including DNV-GL, ABS, or ISO 9001, enhancing quality management and meeting international standards.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), established in the vibrant year of 2010, proudly prioritizes the manufacturing, import, and export of premier petroleum equipment. As a cornerstone of our operations, we seamlessly integrate oil and gas drilling logistics support and cutting-edge technical services, deftly addressing the burgeoning needs of both domestic and international petroleum sectors. VSP has ingeniously crafted and introduced the innovative DQ series top drive, meticulously engineered for drilling endeavors spanning impressive depths from 2000 to 7000 meters. In addition, we offer a comprehensive range of OEM parts and alternatives for esteemed top drives such as VARCO, TE-SCO, CANRIG, TPEC, JH, BPM, and HongHua. With a wealth of 16 years in the top drive industry, we've meticulously cultivated a robust OEM import network within the United States, Canada, and the prestigious European Union. By adhering to stringent price and quality benchmarks, we've earned our status as a trusted, long-term supplier for industry giants like CNPC, CNOOC, and COPE. We are fervently dedicated to forging enduring partnerships with our clientele, grounded in unwavering performance excellence. This commitment is underpinned by our relentless focus on unparalleled service, superior quality products, competitive pricing, and timely delivery. At VSP, your satisfaction is not just a goal-it is our unwavering commitment.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and transportation
Understanding the unique characteristics of each product and catering to the bespoke needs of our customers, Shandong Vs Petroleum Technology Co., Ltd offers a diverse array of packaging solutions. We can customize packaging according to your requirements, including robust wooden boxes, sturdy iron shelves, eco-friendly paper cartons, and spacious containers. Each method is chosen to ensure the utmost safety and integrity of our products during transportation:
Wooden case packaging: Ideal for substantial machinery, equipment, or large parts, wooden case packing offers remarkable load-bearing capacity and stability. This ensures that products remain secure and undamaged throughout their journey.
Paper box packaging: Perfect for lightweight, delicate, or small items, such as electronic gadgets and daily essentials. These eco-conscious paper boxes are not only cost-effective but also boast impressive environmental benefits.
Wood pallet packaging: Goods are expertly secured on wooden pallets with bolts or nails, ensuring a snug fit. For heavier items, additional support is included to prevent tilting or toppling during transit.
Container packaging: An excellent choice for large shipments, container packaging maximizes space efficiency and cuts down on transportation costs. Interiors can be tailored to suit the specific needs of the goods, guaranteeing their safety.
2-Marks and labels:
Every package clearly displays essential details such as name, specifications, quantity, and destination, along with any transportation requirements. This ensures seamless identification and handling throughout the shipping process.
For items requiring special attention, like fragile or hazardous goods, prominent warning labels are affixed to alert transport personnel of necessary precautions.
3-Shipping Methods of delivery:
Sea transport: Our sea freight solutions ensure packaging is fortified against prolonged maritime conditions, including moisture and salt spray. We utilize moisture-resistant materials for susceptible items to maintain their integrity.
Air transport: Given air transport's limitations on size and weight, we ensure compact packaging that withstands pressure variations during flight, safeguarding your goods throughout their airborne journey.
Land transport: Whether by train or truck, our land transport packaging provides excellent shock resistance to shield goods from damage on uneven roads during extended overland trips.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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