Product Description
The Internal Blowout Preventer (IBOP) is an indispensable safety instrument seamlessly integrated into top drive systems throughout the drilling industry. Expertly crafted to swiftly seal the drill string and halt uncontrolled fluid discharge, the IBOP stands as the primary defense against kicks, blowouts, and environmental threats. Its formidable engineering guarantees operational safety within high-pressure, high-temperature (HPHT) scenarios and corrosive drilling environments, ensuring peace of mind in the most challenging conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Contact us for a personalized quotation and delivery details tailored to your needs.
Function:Dual-Activation System:
Hydraulic Activation: Leverages rig hydraulic power to accomplish full closure in under 3 seconds, facilitating rapid emergency response during unexpected wellbore pressure surges.
Mechanical Redundancy: Features manual override capability (e.g., hand pump or wrench-operated backup) to maintain functionality even in the event of a hydraulic system failure, ensuring uninterrupted safety.
Pressure Integrity:
Rated for an impressive 10,000-15,000 psi working pressure (customizable per application), with a 1.5:1 to 2:1 safety margin, fully compliant with API Spec 16A standards.
Constructed from high-strength alloy steel (e.g., 4140/4145), meticulously heat-treated to ensure uniform hardness (HRC 26-34) and compliance with NACE MR0175 standards in sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Utilizes tungsten carbide or stellite-coated sealing surfaces that resist erosion from abrasive drilling fluids and high-velocity particulates, ensuring long-lasting durability.
Secondary Elastomeric Seals: Crafted from high-performance polymers (e.g., HNBR, FFKM) rated for -30°C to 200°C (-22°F to 392°F), these seals ensure reliability and performance in extreme temperature conditions.
Flow Efficiency:
With a full-bore design (ID 3-1/2" to 7-1/16"), flow restriction is minimized, maintaining optimal mud circulation rates for enhanced operational efficiency.
Innovative anti-swab/surge geometry reduces pressure fluctuations during tripping and connections, promoting stability.
Operational Benefits
Rapid Well Control:
Seamlessly synchronizes with rig BOP systems to instantly isolate the drill string, effectively mitigating risks associated with kick escalation.
Real-Time Monitoring:
Optional integrated sensors offer live feedback on valve position, seal integrity, and pressure status, transmitted via CANbus or analog outputs and compatible with rig control systems.
Modular Maintenance:
Cartridge-style seal assemblies allow field replacement without necessitating disassembly of the top drive shaft, significantly reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates during unexpected influxes of formation fluids (gas, oil, or water) to swiftly regain well control, enhancing safety.
Tripping/Connection Safety:
Serves as a robust secondary barrier while running or pulling drill pipe, complementing annular BOPs for enhanced protection.
Managed Pressure Drilling (MPD):
Facilitates precise annular pressure management in operations with narrow mud weight windows, promoting efficiency and safety.
Corrosive Environments:
Expertly engineered to thrive in the harshest settings, our product is designed to be perfectly compatible with HS-containing formations, high-salinity brines, and acidic fluids, ensuring optimal performance and reliability.
Industry Compliance
Our product proudly meets the stringent standards of API Spec 16A for Drilling Equipment, 16C for Choke & Kill Systems, and 7K for Drilling Equipment, showcasing its commitment to excellence and safety.
It is fully compliant with NACE MR0175/ISO 15156 for sour service, providing peace of mind and assurance in demanding conditions.
For those seeking additional assurances, we offer optional certifications such as DNV-GL, ABS, or ISO 9001 quality management, further endorsing our product's exceptional quality and dependability.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP), a pioneering force in the energy sector since its inception in 2010, specializes in the manufacturing, import, and export of high-quality petroleum equipment. As a leading entity, we cater to both domestic and international markets, bolstering the oil and gas drilling industry with robust logistics support and advanced technical services. Our crowning achievement, the independently developed DQ series top drive, is engineered for optimal performance in drilling operations spanning depths from 2,000 to 7,000 meters. In addition to our proprietary technologies, we are proud to offer OEM parts and alternatives for top drive systems from industry giants such as VARCO, TES-CO, CANRIG, TPEC, JH, BPM, and HongHua. With a rich legacy of 16 years in the top drive market, VSP has forged a comprehensive OEM import network across the United States, Canada, and the European Union. Our unwavering commitment to stringent price and quality standards has earned us the privilege of being a trusted supplier for esteemed companies like CNPC, CNOOC, and COPE. At VSP, we are dedicated to nurturing enduring partnerships with our clients, building on a foundation of reliable performance. We achieve this by delivering unparalleled attention, exceptional service, top-tier products, competitive pricing, and rapid delivery. Customer satisfaction is not just a goal but a core principle that drives our operations.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
To cater to the diverse characteristics of our goods and the specific needs of our esteemed customers, we at Shandong Vs Petroleum Technology Co., Ltd. offer a plethora of packaging methods. Tailor-made options are available to meet customer requirements. Choose from a variety of packaging types, including robust wooden boxes, durable iron shelves, eco-friendly paper boxes, and spacious containers, ensuring the utmost safety and integrity of your goods during transit:
Wooden Case PackagingIdeal for heavy or bulky items such as machinery, equipment, and large parts, our wooden pallet packaging offers exceptional load-bearing capacity and steadfast stability, effectively preventing movement or damage throughout transportation.
Paper Box PackagingPerfect for lightweight, fragile, or smaller regular items like electronics and daily necessities. Our environmentally friendly paper boxes are not only cost-effective but also boast excellent environmental benefits.
Wood Pallet Packaging: Goods are securely fixed to wooden pallets and reinforced with bolts or nails, ensuring a snug fit. For heavier items, additional support structures are incorporated to avert tilting during transit.
Container PackagingThis method is suited for transporting large volumes of goods, optimizing space usage and reducing transportation costs. The container interior can be customized to suit the goods' characteristics, ensuring their safety.
2-Marks and Labels:
Every package is clearly marked with the name, specifications, quantity, destination, and transportation requirements of the goods to facilitate easy identification and smooth handling during transport.
For special items, such as fragile or hazardous goods, a prominent warning label is affixed to alert transport personnel to handle with care.
3-Shipping Methods of Delivery:
Sea TransportOur packaging is designed to endure prolonged maritime conditions, providing excellent protection against moisture and salt spray corrosion. Moisture-proof materials are used for goods prone to moisture damage.
Air Transport: Given air transport's constraints on volume and weight, our packaging is designed to be compact, ensuring goods remain undamaged despite air pressure changes.
Land TransportWhether by train or truck, our packaging for long-distance land transport is equipped with superb shock resistance, safeguarding goods from damage on bumpy roads.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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