Product Description
Introducing the Internal Blowout Preventer (IBOP) from Shandong Vs Petroleum Technology Co., Ltd, a paramount safety device seamlessly integrated into top drive systems within the drilling industry. Precision-engineered to swiftly seal the drill string, this critical component effectively averts uncontrolled fluid release. As a vigilant first line of defense against kicks, blowouts, and potential environmental hazards, its robust construction guarantees operational safety even in high-pressure, high-temperature (HPHT), and corrosive drilling scenarios.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Reach out to us for a personalized quotation that suits your needs.
Function:Dual-Activation System:
Hydraulic Activation: Harnesses the rig's hydraulic power to achieve complete closure in less than 3 seconds, providing a rapid response to sudden wellbore pressure surges.
Mechanical Redundancy: Features a manual override capability, such as hand pump or wrench-operated backup, ensuring operational functionality even if the hydraulic system fails.
Pressure Integrity:
Engineered for a working pressure range of 10,000 to 15,000 psi, adjustable to specific applications with a safety margin of 1.5:1 to 2:1 in full compliance with API Spec 16A.
Crafted from high-strength alloy steel (e.g., 4140/4145), heat-treated to achieve uniform hardness (HRC 26-34), and compliant with NACE MR0175 for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Utilizes tungsten carbide or stellite-coated surfaces to resist erosion from abrasive drilling fluids and high-velocity particulates, ensuring durability.
Secondary Elastomeric Seals: Composed of high-performance polymers (e.g., HNBR, FFKM) rated for temperatures ranging from -30°C to 200°C (-22°F to 392°F), guaranteeing reliability in extreme conditions.
Flow Efficiency:
The full-bore design (ID 3-1/2" to 7-1/16") minimizes flow restrictions, thus maintaining optimal mud circulation rates.
Anti-swab/surge geometry effectively reduces pressure fluctuations during tripping and connections.
Operational Benefits
Rapid Well Control:
Seamlessly synchronizes with rig BOP systems for instant isolation of the drill string, reducing risks associated with kick escalation.
Real-Time Monitoring:
Equipped with optional integrated sensors that provide live feedback on valve position, seal integrity, and pressure status via CANbus or analog outputs, ensuring compatibility with rig control systems.
Modular Maintenance:
Efficient cartridge-style seal assemblies permit field replacement without disassembling the top drive shaft, significantly reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activated during unexpected influxes of formation fluids such as gas, oil, or water, to swiftly regain well control.
Tripping/Connection Safety:
Functions as a secondary barrier while running or pulling drill pipe, effectively complementing annular BOPs.
Managed Pressure Drilling (MPD):
Facilitates precise annular pressure management within narrow mud weight window operations, enhancing drilling efficiency.
Corrosive Environments:
Our TDS8SA Ibop with Test Report and Passport for Top Drive triumphs in the most challenging conditions, fully compatible with HS-containing formations, high-salinity brines, and acidic fluids. Trust in Shandong Vs Petroleum Technology Co., Ltd for unmatched reliability.
Industry Compliance
Diligently crafted to meet and exceed the rigorous standards of API Spec 16A for Drilling Equipment, 16C for Choke & Kill Systems, and 7K for Drilling Equipment, ensuring superior performance and safety.
Our product proudly stands compliant with NACE MR0175/ISO 15156, guaranteeing its suitability for sour service applications, ensuring reliability and longevity in challenging environments.
Elevate your operational standards with optional certifications such as DNV-GL, ABS, or ISO 9001 quality management, providing an extra layer of confidence and quality assurance.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
Since its inception in 2010, SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD. (VSP) has been at the forefront of innovation in the petroleum equipment industry. With a keen focus on manufacturing, importing, and exporting top-tier petroleum equipment, VSP is dedicated to fulfilling the escalating demands of both domestic and international markets. Our expertise extends into oil & gas drilling logistics support and providing cutting-edge technical services. VSP proudly introduces the independently developed DQ series top drive, engineered for superior performance in drilling operations at depths between 2000 to 7000 meters. In addition to this, we offer an extensive range of OEM parts and substitutes for renowned top drive brands like VARCO, TES-CO, CANRIG, TPEC, JH, BPM, and HongHua. Armed with 16 years of extensive experience in the top drive market, our robust OEM import channels span the United States, Canada, and the European Union. By maintaining rigorous quality and price standards, we have become the trusted supplier for industry giants including CNPC, CNOOC, and COPE. At VSP, we are committed to building enduring relationships with our clients by consistently delivering exceptional services, high-quality products, competitive pricing, and timely deliveries. Ensuring customer satisfaction remains our ultimate priority.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
At Shandong Vs Petroleum Technology Co., Ltd, we meticulously tailor our packaging solutions to align with the unique attributes of each product and cater to our customers' specifications. We offer an array of packaging methods to suit diverse needs, including wooden boxes, iron shelves, eco-friendly paper boxes, and containers. Our commitment is to safeguard the goods' safety and integrity throughout the transportation journey:
Wooden Case Packaging: Ideal for heavy or voluminous items like machinery, large parts, and equipment. Our wooden pallet packaging boasts remarkable load-bearing capabilities and stability, effectively securing the goods against movement or damage during transit
Paper Box Packaging: Perfect for lightweight, fragile, or regularly shaped small items such as electronics and daily necessities. The environmentally-friendly paper box not only reduces costs but also enhances our commitment to sustainability
Wood Pallet Packaging: Goods are expertly fixed onto wooden pallets, fastened with bolts or nails to ensure a secure fit. For heavier items, additional support structures are incorporated to avert tilting during transit
Container Packaging: An excellent choice for transporting large quantities of goods, maximizing space efficiency while minimizing costs. The interior of each container is custom-designed to accommodate the specific characteristics of the goods, ensuring optimal safety
2-Marks and Labels:
All packaging surfaces are meticulously marked with crucial details such as the goods' name, specifications, quantity, destination, and transportation requirements, ensuring seamless identification and handling during transit
For special categories like fragile or hazardous goods, prominent warning labels are affixed, guiding transport personnel to exercise the utmost caution during operations
3-Shipping Methods of Delivery:
Sea Transport: We ensure that all packaging is resilient against the maritime environment, offering protection against moisture and salt spray corrosion. Moisture-sensitive goods are encased in specialized moisture-proof materials
Air Transport: Considering air transport's constraints on volume and weight, our packaging is designed to be as compact as possible. We also ensure that goods are insulated against potential damage from fluctuations in air pressure during flight
Land Transport: Utilizing trains or trucks, our packaging is engineered to withstand the rigors of long-distance road travel, providing superior shock absorption to protect goods from the impacts of rough terrain
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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