Product Description
Introducing the Internal Blowout Preventer (IBOP), a pivotal safety innovation seamlessly integrated into top drive systems that revolutionizes drilling operations. Engineered to swiftly seal the drill string, the IBOP plays a vital role in averting uncontrollable fluid release, standing as the primary shield against kicks, blowouts, and potential environmental threats. Built with precision, its robust design guarantees unparalleled operational safety, even amidst the most challenging high-pressure, high-temperature (HPHT), and corrosive drilling conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Connect with us for a tailored quotation and delivery details.
Function:Dual-Activation System:
Hydraulic Activation: Leveraging rig hydraulic power, it achieves full closure in under 3 seconds, providing an immediate response to sudden wellbore pressure surges.
Mechanical Redundancy: Ensures continued operation with a manual override (e.g., hand pump or wrench-operated backup) even if the hydraulic system fails.
Pressure Integrity:
Structured to withstand 10,000-15,000 psi working pressure (adjustable to specific needs), with a safety margin of 1.5:1 to 2:1, adhering to API Spec 16A standards.
Meticulously crafted from high-strength alloy steel (e.g., 4140/4145), and heat-treated for uniform hardness (HRC 26-34) meeting NACE MR0175 standards for sour service conditions.
Advanced Sealing Mechanism:
Primary Metal Seal: Featuring tungsten carbide or stellite-coated sealing surfaces that resist erosion from abrasive drilling fluids and high-velocity particles.
Secondary Elastomeric Seals: Composed of high-performance polymers (e.g., HNBR, FFKM), suitable for extreme temperatures ranging from -30°C to 200°C (-22°F to 392°F).
Flow Efficiency:
The full-bore design (ID 3-1/2" to 7-1/16") minimizes flow restriction, ensuring optimal mud circulation rates are maintained.
Designed with anti-swab/surge geometry to minimize pressure fluctuations during tripping and connections.
Operational Benefits
Rapid Well Control:
Seamlessly synchronizes with rig BOP systems to isolate the drill string instantaneously, reducing the risk of kick escalation.
Real-Time Monitoring:
Equipped with optional integrated sensors that offer live feedback on valve position, seal integrity, and pressure status through CANbus or analog outputs, fully compatible with rig control systems.
Modular Maintenance:
Employing cartridge-style seal assemblies, field replacements can be performed without top drive shaft disassembly, reducing downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates efficiently during unexpected influxes of formation fluids (gas, oil, or water), restoring well control swiftly.
Tripping/Connection Safety:
Acts as a secondary barrier while running or pulling drill pipe, complementing annular BOPs effectively.
Managed Pressure Drilling (MPD):
Facilitates precise annular pressure management in operations with narrow mud weight windows.
Corrosive Environments:
Our UPPER LOWER I BOP TDS NOV CANRIG TESCO TOP DRIVE GOST Passport is expertly engineered for compatibility with challenging HS-containing formations, high-salinity brines, and acidic fluids. This ensures robust performance and durability in the harshest of corrosive environments.
Industry Compliance
Our product proudly meets the stringent standards of API Spec 16A (Drilling Equipment), 16C (Choke & Kill Systems), and 7K (Drilling Equipment), making it a reliable choice for industry professionals.
In addition, it is compliant with NACE MR0175/ISO 15156 for sour service, ensuring its safe use in environments with high levels of hydrogen sulfide.
For enhanced reliability and peace of mind, optional certifications such as DNV-GL, ABS, or ISO 9001 quality management are available, demonstrating our commitment to excellence in quality standards.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
SHANDONG VS PETROLEUM TECHNOLOGY CO. LTD (VSP), a powerhouse founded in 2010, stands at the forefront of innovation in the world of petroleum equipment. With a core business centered on the manufacturing, import, and export of cutting-edge petroleum technology, VSP complements its offerings with unparalleled oil & gas drilling logistics support and technical services. This unique blend allows us to cater to the ever-growing demand for state-of-the-art equipment in both the domestic and international petroleum sectors. Our crowning achievement is the independently developed DQ series top drive, masterfully designed to excel in drilling operations ranging from 2000 to 7000 meters in depth. In addition, VSP is proud to provide OEM parts and high-quality substitutes for top drive brands such as VARCO, TESCO, CANRIG, TPEC, JH, BPM, and HongHua. With an impressive 16 years of expertise in the top drive market, we have meticulously crafted a comprehensive OEM import network spanning the United States, Canada, and the European Union. Our unwavering commitment to rigorous price and quality control has earned us the prestigious status of a long-term qualified supplier to industry giants like CNPC, CNOOC, and COPE. At the heart of VSP's mission is the cultivation of enduring relationships with our esteemed customers, achieved through unwavering performance, exceptional service, top-tier products, competitive pricing, and swift delivery. At VSP, the satisfaction of our customers is not just a goal-it is our utmost priority.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and transportation
Understanding the diverse needs of our esteemed clientele and the distinct traits of various goods, we offer a plethora of packaging solutions tailored to meet such demands. Whether it be sturdy wooden boxes, robust iron shelves, eco-friendly paper boxes, or spacious containers, we ensure the utmost safety and preservation of your products throughout their journey:
Wooden case packaging: Ideal for heavyweight or voluminous items, including machinery, equipment, and large components. The wooden pallet packaging guarantees superior load-bearing strength and unwavering stability, ensuring products remain immobile and undamaged during their voyage.
Paper box packaging: Perfect for lightweight, delicate, or regularly-shaped smaller goods such as electronics and daily necessities. These environmentally-conscious paper boxes are cost-effective while delivering excellent ecological benefits.
Wood pallet packaging: Goods are meticulously secured on the wooden pallet with bolts or nails, ensuring a tight bond. For heavier items, additional structural support is incorporated to prevent any tilting mishaps during transit.
Container packaging: An optimal choice for bulk shipments, maximizing spatial efficiency and minimizing transportation expenses. The container's interior can be tailored to suit the specific properties of your goods, promising their safety.
2-Marks and labels:
Clearly indicated on the packaging surface are the goods' name, specifications, quantity, destination, and transport instructions, ensuring seamless identification and operation throughout the shipping process.
For special items such as fragile or hazardous goods, we apply conspicuous warning labels to alert transport staff, ensuring utmost care and precaution.
3-Shipping Methods of delivery:
Sea transport: Our packaging ensures resilience against the lengthy maritime environment, particularly against moisture and salt spray corrosion. For moisture-sensitive items, we deploy specialized moisture-proof packaging materials.
Air transport: With air transport's constraints on size and weight, our packaging strategies focus on compactness without compromising safety against air pressure fluctuations.
Land transport: Utilizing trains or trucks for long-distance hauling, our packaging is designed with superior shock resistance to safeguard goods against road-induced jolts and bumps.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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