Product Description
The Internal Blowout Preventer (IBOP) represents an indispensable guardian of safety within the top drive systems of the drilling industry. Engineered with precision, it swiftly seals the drill string to inhibit any abrupt release of fluids, acting decisively as a first line of protection against kicks, blowouts, and potential environmental threats. Its sturdy construction guarantees unwavering safety amid the challenges of high-pressure, high-temperature (HPHT), and corrosive drilling scenarios.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Please contact us directly for a detailed quotation, tailored to your specific needs.
Function:Dual-Activation System:
Hydraulic Activation: Engages the rig's powerful hydraulic force to secure full closure in under 3 seconds, providing a rapid response to unexpected wellbore pressure upsurges.
Mechanical Redundancy: Includes a manual override system (e.g., hand pump or wrench-operated backup) to ensure continued operation even if the hydraulic system encounters failure.
Pressure Integrity:
Designed to withstand 10,000-15,000 psi working pressure, adaptable for various applications, and ensures a 1.5:1 to 2:1 safety margin in compliance with API Spec 16A.
Crafted from high-strength alloy steel (e.g., 4140/4145), meticulously heat-treated for consistent hardness (HRC 26-34) and NACE MR0175 compliance, suitable for sour service environments.
Advanced Sealing Mechanism:
Primary Metal Seal: Features tungsten carbide or stellite-coated sealing surfaces that resist wear from abrasive drilling fluids and fast-moving particulates.
Secondary Elastomeric Seals: Utilizes cutting-edge polymers (e.g., HNBR, FFKM) with a temperature range from -30°C to 200°C (-22°F to 392°F), ensuring dependability under extreme conditions.
Flow Efficiency:
The full-bore design (ID 3-1/2" to 7-1/16") is engineered to reduce flow restrictions, maintaining peak mud circulation rates.
Innovative anti-swab/surge geometry mitigates pressure variations during tripping and connections.
Operational Benefits
Rapid Well Control:
Effortlessly synchronizes with rig BOP systems to swiftly isolate the drill string, diminishing the risks of kick escalation.
Real-Time Monitoring:
Optional integrated sensors deliver real-time data on valve positioning, seal integrity, and pressure status through CANbus or analog outputs, ensuring compatibility with rig control systems.
Modular Maintenance:
Cartridge-style seal assemblies facilitate quick field replacement without dismantling the top drive shaft, drastically reducing downtime to under 6 hours.
Key Applications
Emergency Shut-In:
Engages swiftly during unanticipated influxes of formation fluids (gas, oil, or water) to restore well control effectively.
Tripping/Connection Safety:
Functions as a secondary barrier during the running or pulling of drill pipe, augmenting annular BOPs.
Managed Pressure Drilling (MPD):
Facilitates precise control of annular pressure, particularly in operations characterized by narrow mud weight windows.
Corrosive Environments:
Engineered with excellence to thrive in harsh conditions, this product is perfectly compatible with high-sulfur environments, high-salinity brines, and acidic fluids, ensuring optimal performance and reliability.
Industry Compliance:
Designed to meet and exceed industry expectations, this product fully complies with the stringent standards set by API Spec 16A, 16C, and 7K, ensuring top-notch quality and safety in drilling and choke & kill systems.
Meticulously crafted to be compliant with NACE MR0175/ISO 15156, this product is your reliable choice for sour service applications, offering peace of mind in the toughest conditions.
For those seeking additional assurance, we offer optional certifications including DNV-GL, ABS, or ISO 9001 for best-in-class quality management, catering to your specific certification needs with precision.
Other Spares & Part Numbers Related to IBOP:
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
Founded in the pivotal year of 2010, SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP) stands as a beacon of innovation and reliability in the petroleum industry. Specializing in the manufacturing, import, and export of cutting-edge petroleum equipment, VSP seamlessly integrates oil & gas drilling logistics support with unparalleled technical services. This dynamic approach empowers us to cater effectively to the ever-evolving demands of both domestic and international petroleum sectors. VSP proudly introduced the pioneering DQ series top drive systems, meticulously engineered for drilling endeavors spanning impressive depths of 2000 to 7000 meters. Our expertise extends to providing OEM parts and substitutes for renowned brands such as VARCO, TE-SCO, CANRIG, TPEC, JH, BPM, and HongHua. With a commendable 16-year legacy in the top drive market, we've established comprehensive OEM import channels across the United States, Canada, and the European Union. Our unwavering commitment to rigorous price and quality control has cemented our status as a trusted supplier to industry giants including CNPC, CNOOC, and COPE. At VSP, we are dedicated to nurturing enduring partnerships with our clients, founded on reliable performance. We achieve this by delivering attentive customer service, superior quality products, competitive pricing, and timely delivery. Your satisfaction is our utmost priority, and we continuously strive to exceed your expectations.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation
Recognizing the unique qualities of each product and the specific desires of our esteemed customers, we offer a diverse range of packaging solutions. Whether it's our standard selections or custom options tailored precisely to your specifications, we ensure your products are securely packed. Our packaging portfolio includes robust wooden boxes, sturdy iron shelves, eco-friendly paper boxes, and spacious containers. Each option is meticulously designed to guarantee the utmost safety and pristine condition of your goods throughout their journey:
Wooden Case Packaging: Crafted for heavy or bulky items such as sophisticated machinery and substantial parts, our wooden case packaging offers unmatched durability and stability. It is engineered to effectively immobilize and protect your items from any potential damage during transit, ensuring they arrive intact and unharmed.
Paper Box Packaging: Ideal for lightweight, delicate, or regularly shaped smaller items, such as cutting-edge electronics and everyday essentials. These eco-conscious paper boxes are not only cost-effective but also boast impressive environmental credentials, reflecting our commitment to sustainability.
Wood Pallet Packaging: Goods are securely anchored to the wooden pallet, bolstered with bolts or nails to ensure a firm attachment. For particularly heavy items, we incorporate additional support structures to prevent any shifting during transport, guaranteeing stability even on uneven terrain.
Container Packaging: Perfectly suited for the transport of large volumes, this method maximizes space efficiency and minimizes transport costs. The container's interior can be expertly customized based on the specific nature and requirements of your goods, ensuring their utmost safety and security throughout the journey.
2-Marks and Labels:
All packaging will be distinctly marked with essential details such as product name, specifications, quantity, destination, and transport prerequisites. This meticulous labeling ensures clear identification and seamless handling during the logistics process.
Special items, including fragile or hazardous goods, will bear prominent warning labels, serving as a vital alert to transport personnel to exercise caution and care throughout the handling and transit process.
3-Shipping Methods of Delivery:
Sea Transport: Our packaging solutions are designed to endure the rigors of the maritime environment, with special emphasis on moisture resistance and protection against salt spray corrosion. For items sensitive to humidity, we utilize advanced moisture-proof materials to safeguard their integrity.
Air Transport: Given the stringent constraints of air transport regarding volume and weight, our packaging is ingeniously compact yet uncompromising in protection, ensuring your goods withstand pressure variations without damage during their aerial voyage.
Land Transport: Whether by train or truck, our packaging is designed to offer superior shock absorption, preserving your goods from potential harm amid the jostling of long-distance overland travel.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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