Product Description
Introducing the Internal Blowout Preventer (IBOP), a pinnacle of safety innovation in the drilling industry, integral to top drive systems worldwide. This essential device is meticulously crafted to swiftly seal the drill string, ensuring no uncontrolled fluid release and effectively guarding against kicks, blowouts, and environmental hazards. Its design showcases unrivaled engineering prowess, guaranteeing safety and reliability in high-pressure, high-temperature (HPHT), and corrosive drilling conditions.
Product Name: Internal Blowout Preventer (IBOP)
Brand: VARCO, TESCO, CANRIG, TPEC, JH, HH, BPM.
Applicable models: TDS4SA, TDS8SA, TDS9SA, TDS11SA
Part Number: 65270128
Price and delivery: Reach out to us for a tailored quotation.
Function:Dual-Activation System:
Hydraulic Activation: Employs rig hydraulic power to achieve complete closure in under 3 seconds, offering an immediate response in the event of sudden wellbore pressure spikes.
Mechanical Redundancy: Features a manual override (via hand pump or wrench-operated backup) to maintain operability even in the event of hydraulic system failure.
Pressure Integrity:
Designed to withstand 10,000-15,000 psi working pressure (adjustable to suit specific applications), with a 1.5:1 to 2:1 safety margin, fully compliant with API Spec 16A standards.
Crafted from high-strength alloy steel (4140/4145), expertly heat-treated for consistent hardness (HRC 26-34) and NACE MR0175 compliance for sour service conditions.
Advanced Sealing Mechanism:
Primary Metal Seal: Surfaces are fortified with tungsten carbide or stellite coatings to resist erosion from abrasive drilling fluids and high-speed particulates.
Secondary Elastomeric Seals: Constructed from advanced polymers (HNBR, FFKM) rated for extreme temperatures from -30°C to 200°C (-22°F to 392°F), ensuring performance under the harshest conditions.
Flow Efficiency:
Incorporates a full-bore design (ID 3-1/2" to 7-1/16") to minimize flow restrictions and maintain peak mud circulation rates.
Innovative anti-swab/surge geometry mitigates pressure fluctuations during tripping and connections.
Operational Benefits
Rapid Well Control:
Seamlessly integrates with rig BOP systems to instantly isolate the drill string, reducing the risk of kick escalation.
Real-Time Monitoring:
Optional integrated sensors deliver live feedback on valve position, seal integrity, and pressure status, using CANbus or analog outputs compatible with rig control systems.
Modular Maintenance:
Features cartridge-style seal assemblies for in-field replacement without top drive shaft disassembly, cutting downtime to less than 6 hours.
Key Applications
Emergency Shut-In:
Activates to regain well control during unforeseen influxes of formation fluids such as gas, oil, or water.
Tripping/Connection Safety:
Functions as a secondary barrier during drill pipe operations, enhancing the effectiveness of annular BOPs.
Managed Pressure Drilling (MPD):
Facilitates precise annular pressure control in operations involving narrow mud weight windows.
Corrosive Environments:
Expertly engineered to thrive in the harshest of conditions, our product is perfectly compatible with HS-containing formations, high-salinity brines, and acidic fluids, ensuring optimal performance and durability.
Industry Compliance
Our product proudly meets the rigorous standards set by API Spec 16A, 16C, and 7K, covering drilling equipment and choke & kill systems, guaranteeing reliability and industry-leading compliance.
Our product is designed to excel in sour service, meeting the stringent requirements of NACE MR0175/ISO 15156, ensuring safety and integrity in demanding environments.
For added assurance and quality management, we offer optional certifications such as DNV-GL, ABS, or ISO 9001, providing additional layers of trust and reliability.
Other Spares & Part Numbers Related to IBOP
| 79388 |
SWITCH,PRESSURE,IBOP |
| 91138 |
ASSY,LOWER-IBOP,LARGE-BORE (T) |
| 110128 |
CRANK,IBOP,INTERNAL |
| 110186 |
CYLINDER,ACTUATOR,IBOP ASSY TDS9S |
| 114859 |
REPAIR KIT,UPPER IBOP,PH-50 STD AND NAM |
| 117853 |
YOKE,IBOP,ACTUATOR |
| 118510 |
ACTUATOR,ASSY,IBOP |
| 125594 |
CYLINDER,HYD,IBOP,ACTUATOR,ASSY,PH100 |
| 2027910 |
IBOP, NC50 SPLINE PIN END DUAL |
| 2033294 |
IBOP, DUAL CRNK 6-5/8IF B X 7- |
| 30124964 |
YOKE, ACTUATOR,IBOP,MACH,PH100 - 11 weeks |
| 30157225 |
YOKE, IBOP ACTUATOR PH75 |
| 30177204 |
BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500) |
| 30177592 |
BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497) |
| 30177893 |
BALL/SEAT SET-UPPER IBOP,EXT STOP,ST BOR |
| 65021191 |
BACK-UP RING,IBOP |
| 65060191 |
RING,RETAINING,IBOP |
| 65060196 |
O-RING,IBOP |
| 65060690 |
SEAL,CROWN,IBOP |
| 65060791 |
O-RING,IBOP,1.7X1.9X.07 |
| 110103-500 |
UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/W CERT |
| 110103-501 |
ASSY, UPPER IBOP |
| 114706-500 |
ASSY,LWR IBOP,65/8X65/8W/REL GRV-STD, C/W CERT |
| 114706-503 |
ASSY,LWR IBOP 65/8X65/8 NAM POCKET, C/W CERT |
| 114859-1 |
REPAIR KIT,IBOP SEAL,PH50 |
| 114860-1 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 114860-2 |
REPAIR KIT, UPPER IBOP, PH-50 H2S |
| 30173887-500 |
ASSY,IBOP,UPPER,PH-100 |
| 30177083-2 |
REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE |
| 79489-14 |
TDS UPPER IBOP ASSY TOOL |
| 94203-500 |
IBOP,UPPER H85 7-5/8X7-5/8LC |
| 95385-2 |
SPARES KIT,LWR LG BORE IBOP 7 5/8" |
| 99468-2 |
REPAIR KIT,UP IBOP PH60D |
| 99469-2 |
REPAIR KIT,UPR IBOP PH60D H2S |
| 99498-1 |
RPR KIT,LWR IBOP STD&NAM |
| 99498-2 |
REPAIR KIT,LOWER IBOP STD&NAM |
| 99503-1 |
SEAL KIT,LWR IBOP,H2S |
| 99503-2 |
REPAIR KIT,LWR IBOP H2S |
| 30157366-35-B-H |
PIPE HANDLER PACKAGE, PH-75 IBOP Trim: H2S |
| 107276 |
VALVE, LOWER IBOP, HT38 X HT38 |
| 65270128 |
BODY,IBOP |
| 125594-LT |
ASSY, HYD CYL, IBOP ACTUATOR |
| 10379622-006 |
PH-100, PIPEHANDLER INSTLATION KIT, TDS-8SA: Certification: ABS/CDS |
| Handles 350Ton Links, 6-5/8FH Drill Pipe conn, BX with Rotators |
| IBOP Trim: H2S |
| 30177468 |
IBOP, Upper, Assembly, H2S Trip 7 5/8'' X 7 5/8'' |
| 30125259-500 |
ACTUATOR SHELL,IBOP |
| 30125259 |
ACTUATOR SHELL,IBOP |
| 91138-DWG |
Drawing, Lower IBOP Assembly |
| 30173887-DWG |
Drawing, Upper IBOP Assembly |
| 30172427-500H-ABSC |
Upper IBOP Valve Assembly |
| 125594-500 |
Cylinder, Hydraulic, IBOP |
| 125594-DWG |
Drawing, Cyl Assy, IBOP Actuator |
| 114706 |
ASSEMBLY, LOWer IBOP 6 5/8° w/Relief Groove |
| M614003564 |
YOKE,IBOP ACTUATOR |
| 125594-502 |
ASSY, HYD CYL, IBOP ACTUATOR |
| 110102 |
BODY,IBOP |
| 114791 |
BODY,IBOP(GLAND POCKETS ONLY) |
| 114792 |
BODY,IBOP(NAM) |
| 114705 |
BODY,IBOP |
Main Product
Company Profile
Since its inception in 2010, SHANDONG VS PETROLEUM TECHNOLOGY CO., LTD (VSP) has carved a niche in the dynamic world of petroleum technology. Embracing both manufacturing and the import & export of top-notch petroleum equipment, VSP serves as a vital link in the oil & gas industry's supply chain. Our commitment extends beyond products, offering comprehensive logistics support and cutting-edge technical services, thereby catering to the ever-growing demands of the global petroleum sector. VSP takes pride in its remarkable innovation, the DQ series top drive, expertly crafted for drilling operations at depths from 2000 to 7000 metres. Our expertise includes providing specialized OEM parts and replacements for esteemed brands like VARCO, TES-CO, CANRIG, TPEC, JH, BPM, and HongHua. With a robust 16-year legacy in the top drive market, we've forged strong OEM import channels across the United States, Canada, and the European Union. Our unwavering commitment to rigorous price and quality standards has earned us the trust of leading companies, including CNPC, CNOOC, and COPE, solidifying our status as their long-term qualified supplier. At VSP, we don't just deliver products; we build enduring partnerships. Our relentless pursuit of excellence ensures our clients receive impeccable service, unparalleled quality, competitive pricing, and timely delivery. Customer satisfaction remains the cornerstone of our ethos, guiding us to consistently exceed expectations.
Our Advantages
Certifications
Exhibition
Packaging & Shipping
1-Package and Transportation:
In alignment with the unique characteristics of each product and the intricate needs of our esteemed clients, Shandong Vs Petroleum Technology Co., Ltd offers a diverse array of sophisticated packaging solutions. Whether it's sturdy wooden boxes, robust iron shelves, eco-friendly paper boxes, or spacious containers, we ensure unparalleled safety and integrity during transit. Our packaging options can be tailored to meet precise customer specifications, guaranteeing that your products arrive in perfect condition.
Wooden Case Packaging:Ideal for transporting heavy or large-volume goods like machinery and substantial components, our wooden pallet packaging boasts exceptional load-bearing capacity and stability. It effectively prevents any movement or damage, ensuring your products remain securely in place throughout their journey.
Paper Box Packaging:Perfect for lightweight, delicate, or regularly sized smaller items such as electronics and daily essentials. Our environmentally-friendly paper boxes provide an economical yet sustainable packaging option, balancing cost-effectiveness with superior environmental performance.
Wood Pallet Packaging: Goods are meticulously secured on wooden pallets, reinforced with bolts or nails to ensure a tight and stable connection. For heavy items, additional support structures are incorporated to prevent any tilting during transportation, safeguarding your valuable cargo.
Container Packaging:Designed for the efficient transportation of large quantities, container packaging maximizes space utilization and reduces overall costs. The container interiors can be customized to suit the specific characteristics of your goods, ensuring utmost safety during transit.
2-Marks and Labels:
Each package is clearly marked with essential information-name, specification, quantity, destination, and transportation requirements-facilitating seamless identification and handling during transit. This meticulous labeling ensures smooth operations and precise delivery.
For special goods, such as fragile or hazardous items, prominent warning labels are affixed. These serve as crucial reminders for transport personnel to exercise caution and adhere to specific handling protocols.
3-Shipping Methods of Delivery:
Sea Transport:Our sea transport packaging is designed to withstand the challenges of long maritime voyages, including moisture and salt spray. For moisture-sensitive goods, we deploy advanced moisture-proof packaging materials to ensure their safe arrival.
Air Transport: Given the constraints of air transport regarding volume and weight, our packaging solutions are compact yet resilient, ensuring goods remain undamaged despite air pressure changes during flights.
Land Transport:Whether by train or truck, our land transport packaging is engineered for superior shock resistance. This innovation prevents damage from occurring on rough terrains, ensuring your products reach their destination in impeccable condition.
FAQ
1. International standards and certification system
VSP products shall comply with API (American Petroleum Institute), ISO (International Organization for Standardization) and other international standards to ensure the global versatility and reliability of the products. The related products have passed CE (EU certification), API certification, ASME (American Institute of Mechanical Engineers certification) and other authoritative certification to prove that their quality and performance meet the industry requirements
2.Quality testing system
VSP equipment and spare parts subject to strict quality testing in the production process, including material testing, performance testing and field testing, and issue quality testing report to ensure the safety and stability of the product in practical application.
3.Products performance control
With years of industry experience, we focus on the following aspects to improve the performance of products:
1)Material selection and anti-corrosion protection
2)Sealing design
3)working Pressure and temperature
4) flow capacity control
5) Power and torque
6) Explosion-proof and protection level
4.Installation ,use and training
1) we provide the detailed the guild book of Installation and operation, and related technical support documents as client's requirement, meanwhile VSP will afford the long-range remote guidance for trouble shooting.
2) VSP will provide the training work for related equipment in our workshop or on worksite of user, for specific articles, will refer to the training agreement.
3)The users should also consider the Working condition matching on site.
5.Maintenance and Repairation
Replace the vulnerable parts regularly
Inspection of Fasteners
Regular lubrication
Cleaning and dust removal
Electrical system maintenance
6. Transportation and packaging
All equipment and materials must be firmly packed with vibration reduction and shock prevention measures to ensure integrity during ocean travel, land transportation and multiple handling, loading and unloading
Packaging according to the characteristics and needs of the equipment, plus moisture, mildew,
rust, corrosion protection measures, to ensure that the goods are safely delivered to the installation site without any damage or corrosion
Choose transport correctly and maintain them to ensure they are in good condition
7.After-sales service and technical support
Quick response, the company provides 24-hour after-sales consulting service, after customers submit questions by phone, email or online platform, professional and technical personnel will give a clear answer within 1 hour, to ensure that the customer's problems are solved in time
Each after-sales consultation will be recorded by the system and generated with a unique number. Customers can query the progress of problem processing at any time through the number to ensure that the problem is tracked and closed-loop management.
In order to meet the needs of global customers, the after-sales consulting team is equipped with multi-language service personnel, able to communicate with customers in English, Russian, Arabic and other languages, to ensure the accuracy and efficiency of information transmission.
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